Fe及SiO2对铜基刹车材料摩擦磨损性能的影响机制
Friction and Wear Behavior and Mechanism of Fe and SiO2 in Cu-based P/M Friction Material
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摘要: 通过加压烧结法制备出铜基粉末冶金航空刹车材料,采用模拟刹车制动试验方法考察了不同转速条件下Fe含量和添加SiO2对材料摩擦磨损性能的影响,利用光学显微镜和扫描电子显微镜观察材料的显微组织结构及其磨损表面形貌,分析了Fe和SiO2对材料磨损性能的影响机制.结果表明:由于高硬度及耐磨的Fe弥散分布于铜基体中,使得刹车材料的摩擦系数和耐磨性能有所提高;SiO2虽然能够更有效地增加材料的摩擦系数和提高高速条件下的耐磨性,但对低速下材料磨损性能的提高不利.这是由于在低速下,SiO2易凸出摩擦表面而增加材料的磨损,而在高速下由于硬质SiO2颗粒对摩擦膜起到很好的钉扎作用而使其摩擦系数增加,磨损率降低.Abstract: Cu-based aircraft brake composites were prepared by powder metallurgy process.The tribological properties of composites and the microstructure of the composites were tested with an inertial braking apparatus.The worn surfaces were investigated through optical microscope,and scanning electron microscope,and the wear behaviors and mechanisms of Fe and SiO_2 in Cubased friction materials were discussed.Fe disseminated distributed in the copper base,it decreased wear loss of friction materials and enhanced friction coefficient,due to high hardness and resistance to wear.Although SiO_2 can remarkably increased friction coefficient and wear resistance of friction materials at high rotating speed,but it increased wear loss at low rotating speed.SiO_2 easily moved onto surface and increased wear at low speed,but it pinned tribo-film and so increased friction coefficient and decreased wear rate at high speed.