ISSN   1004-0595

CN  62-1224/O4

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低温硫钼复合渗镀工艺及其渗镀层的综合性能考察

The Low Temperature Sulpho-Molybdenumizing Technology and the Properties of Resulted Coating

  • 摘要: 本文首先阐述了低温硫钼复合渗镀方法的基本原理与工艺流程,接着又对硫钼复合渗镀层的物相组成和物理性能进行了测试与分析,并且着重就其减摩性能及抗粘着磨损性能与低温电解渗硫层的作了对比试验研究和讨论,最后还通过诸多例证综合说明了硫钼复合渗镀层的实用效果明显地比电解渗硫层的好。文章指出,由于这种渗镀层的物相组成主要是FeS和MoS_2等而具有良好的自润滑性能,故其特别在干摩擦条件下的摩擦学性能更佳。不仅如此,硫钼复合渗镀工艺还具有处理温度低、时间短、操作简便、无公害和成本低廉等优点,而且被处理零件无变形,尺寸变化可以控制在6μm左右,因而适用于精密零件和刀具的处理,应用前景相当广阔。

     

    Abstract: The low temperature sulpho-molybdenumizing technology (LTSM) includes two basic processes,electrolytic sulphurizing and molybdenum disulphide chemical plating. In the first process, a black and porous sulphurizing layer with FeS as main substituent is formed on the surfaces of workpieces through a series of chemical reactions. In the latter, electrolytic sulphurized workpieces are soaked in ammonium molybdenate water solution containing just the right amount of additive, and MoS2 is formed by means of multistep chemical reactions. The X-ray photoelec-tronic spectrometer (XPS) results shown that the phase composition of FeS, MoSz is 61.54% and 25.70% respectively in the sulpho-molybdenumi-zing layer which has good self-lubrication property. Under dry-friction and oil drop lubrication(2drops/min,with 20* machinry oils), the friction-wear characteristics of electrolytic sulfurized case were tested as compared with sulpho-molybdenumized case. It was found that the friction reducing and adhesive wear resistance behaviours of the latter are better than that of the former, especially the tribological properties of sulpho-molybdenumized composite coating are much better.The practical properties of various high-speed steel (HSS) tool treated with sulpho-molyb-denumizing technology have been studied as compared with those of electrolytic sulfurized tools, it was found that the durability of sulpho-molybdenumized tools is obviously better than that of electrolytic sulfurized tools, and in the case of using the latter is hard to be successful (e.g.for the materials with low hardness and severe adhesion) the former also has good machineability.Therefore, the sulpho-molybdenumized coating is of broad application prospects, it can be used not only in different friction workpieces of machinery products but also in various HSS tools.

     

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