ISSN   1004-0595

CN  62-1224/O4

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聚四氟乙烯和二硫化钼填充聚酰亚胺复合材料的摩擦磨损性能研究

Study on the Friction and Wear Properties of Polyimide Composites Filled with Polytetrafluoroethylene and MoS2

  • 摘要: 采用MM-200型摩擦磨损试验机考察了聚四氟乙烯(PTFE)和MoS2填充聚酰亚胺(PI)复合材料在干摩擦下与GCr15轴承钢对摩时的摩擦磨损性能,并利用扫描电子显微镜和X射线能量色散谱仪分析了PI复合材料及其偶件磨损表面形貌和元素面分布.结果表明,PTFE和MoS2均可降低PI的摩擦系数,其中PI 30%MoS2复合材料的减摩性能最佳,其摩擦系数同纯PI的相比降低了约50%.除PI 10%PTFE 20%MoS2外,其它几种复合材料的抗磨性能均明显优于纯PI,其中PI 20%PTFE 10%MoS2复合材料的抗磨性能最佳,其磨损率比纯PI的低1个数量级.PI复合材料的摩擦磨损性能同其在偶件磨损表面形成的转移膜的性质密切相关,当转移膜厚度适当且分布较均匀时,PI复合材料的减摩抗磨性能良好.

     

    Abstract: The friction and wear properties of the polyimide (PI) composites filled with polytetra-fluoroethylene (PTFE) and molybdenum disulfide (MoS_2) particulates sliding against GCr15 steel under dry friction condition were studied using an MM-200 ring-on-block friction and wear tester. The worn surfaces of the PI composite blocks and the counterpart steel rings were observed using a scanning electron microscope and energy dispersive spectroscope. It was found that PTFE and MoS_2 as the fillers contributed to improve the friction and wear behavior of PI. Namely, all the filled PI composites except for PI+10%PTFE+20%MoS_2 showed much better wear-resistance than the unfilled PI, for example, the PI+20%PTFE+10%MoS_2 composite registered a wear rate smaller than that of the unfilled PI by 1 order of magnitude, and the filled PI composites had smaller friction coefficients than the unfilled PI as well. Moreover, the PI+30%MoS_2 composite showed the best friction-reducing and antiwear behavior among all the composites tested, which indicated that the inorganic and organic complex fillers did not necessarily have synergistic effect in terms of their ability to improve the friction and wear behavior of PI. The improved friction and wear behaviors of the filled PI composites were closely related to the characteristics of their transfer films formed on the counterpart steel surface. The composites capable of forming the transfer film with proper thickness and even distribution had better friction and wear behaviors.

     

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