ISSN   1004-0595

CN  62-1224/O4

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聚合物/金属摩擦界面迁移过程的数值模拟

Numerical Simulation of the Transfer Process at Tribo-interface of Polymer/Metal

  • 摘要: 聚合物材料在与金属对偶件滑动接触时,会在摩擦界面上发生界面迁移,导致在金属对偶件表面形成一层转移膜.转移膜的存在能够有效地降低聚合物材料的磨损.本文基于离散单元法,利用二维颗粒流程序(PFC2D),对PTFE/45钢界面迁移过程进行数值模拟分析.模拟结果表明:PTFE与45钢组成摩擦副时,会在45钢表面形成一层转移颗粒层.一开始转移颗粒数逐渐增大,一段时间后随着转移颗粒层的形成与完整,转移颗粒数趋于一个定值且保持动态平衡,磨损颗粒增加速率显著下降,并维持在一个稳定的值.

     

    Abstract: As a polymer material slides against the metal counterpart, the interface transfer is the formation of the transfer film on the surface of the metal counterpart. The presence of the transfer film effectively reduces the wear of the polymer material. The process of interface transfer of a PTFE/45 steel tribo-pair was simulated based on a discrete element method. The Particle Flow Code in 2 Dimensions (PFC2D) was employed to simulate the process. The simulation results show the formation of transfer particle layer on the worn surface of 45 steel. At initial stage, the number of the transfered particles increased gradually. After that, the number of the particles tended to be a constant value and a the dynamic equilibrium with the formation and integrity of the transferred particle layer was obtained. And the rate of the number of wear particles against time decreased significantly and reached at a stable value.

     

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