载荷偏置对圆锥滚子润滑性能的影响
The Influence of Load Offsetting on the EHL of Tapered Roller
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摘要: 本文在圆锥滚子的润滑中考虑力矩平衡,分析了载荷偏置对圆锥滚子弹流润滑性能的影响,给出了载荷偏置量与滚子位置角的规律曲线,讨论了不同端部修形圆角和速度参数对接触区压力和膜厚的影响.结果表明:载荷偏置使滚子一端翘起,从而出现滚子一端承载现象,此时润滑状况较差,极易出现润滑失效从而引起滚子偏磨,降低使用寿命;其次,载荷偏向大端的润滑要优于载荷偏向小端的润滑,而且总载荷作用点偏向大端的某一位置时,圆锥滚子的润滑处于最佳状态;第三,在本文参数范围内,当载荷偏置时,修形圆角和速度参数越大,圆锥滚子的润滑状况就越好.Abstract: Numerical analysis is carried out for elastohydrodynamic lubrication (EHL) of tapered roller considering the moment balance. Under load offsetting condition, the EHL of tapered roller is analyzed, the relation between the load location and the location angle of roller is obtained, and the effects of the corner radius of roller's ends and the velocity parameter on the pressure and film thickness are discussed. The results show that, first, one end of roller can be raised by the load offsetting, so that another end supports the load alone. The lubrication status of the load-carrying end is dangerous because of thinner film thickness and higher pressure, hence partial wear of roller is easy to be found. Second, when the big end supports the load, the EHL is better than that while the small end does; optimal lubrication status of tapered roller, therefore, is that the load moves to a certain place of the big end. Third, with the increasing corner radius of roller's ends and the velocity parameter, the lubrication of tapered roller becomes better.