陶瓷粉填充尼龙1010的摩擦磨损性能研究
Investigation on Tribological Behaviors of Nylon 1010 Filled with Ceramic Powders
-
摘要: 以微米级有机陶瓷粉末为增强材料,用KH-550硅烷偶联剂对陶瓷粉末进行表面处理制备出陶瓷/尼龙复合材料,在环-块摩擦磨损试验机上评价了陶瓷/尼龙复合材料与钢配副的摩擦磨损性能,并对其力学性能进行测试.结果表明:陶瓷粉末含量在5%~25%时,陶瓷/尼龙1010复合材料的摩擦系数增至0.46左右,当陶瓷粉末含量为30%~40%时,其摩擦系数降至0.41;含5%~40%陶瓷粉末的陶瓷/尼龙1010复合材料的相对磨损率为纯尼龙相对磨损率的26%~42%;陶瓷粉末填充尼龙可以提高复合材料的力学性能,其表面硬度随着陶瓷粉含量增加而呈线性增长,拉伸强度提高16.7%;硅烷偶联剂能够改善陶瓷粉末与尼龙基体的结合强度.这是由于复合材料表面熔融和粘着转变为浅的犁沟,致使陶瓷/尼龙1010复合材料的相对磨损率减小.Abstract: Tribological and tensile properties of nylon 1010 composite,filled with micro scale ceramic powder with surface treatment by silane coupling agents(KH-550),was investigated.Ceramic powders increased friction coefficient of the composite as well as decreased wear rate,and it also improved the composite's tensile strength in a certain range of contents.Ring on block tests show that ceramic/nylon composite with 5%~25% ceramic powder exhibited friction coefficient as high as 0.46,and friction coefficient decreased to 0.41 when containing 30%~40% ceramic powder.Ceramic/nylon composite with 5%~40% ceramic powder exhibited lower wear rate which is only 26%~42% of that pure nylon did.Ceramic powder improves nylon's mechanical properties,and its surface hardness increased linearly as fraction of ceramic powder increased.Ceramic powder increase tensile strength by 16.7% due to better bonding between ceramic powder and nylon.Ceramic/nylon composite exhibited lower wear rate because some surface nylon melted and shallow grooves formed instead of adhesion dominated in wear of pure nylon.