ISSN   1004-0595

CN  62-1224/O4

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高速LO2机械密封端面复合通道抗相变特性与密封性能分析

Analyses of Anti-Vaporization Characteristic and Sealing Performance of Composite Channel on End Face in High-Speed LO2 Mechanical Seals

  • 摘要: 高速工况下火箭涡轮泵机械密封超低温液氧(LO2)膜汽化效应显著,严重影响密封的成膜特性与火箭的安全性,提升密封抗相变性能极为关键. 为探究端面复合通道结构的抗相变特性,建立了考虑LO2黏性剪切热效应、湍流效应、温关系、端面复杂型槽与动静环耦合传热特性的机械密封三维连续沸腾模型,获得了密封压力、温度与相态分布,通过与经典螺旋槽机械密封对比,研究评价了复合通道机械密封的抗相变特性,分析了转速、进口温度、膜厚、槽深与槽坝比对抗相变能力与密封性能的影响规律. 研究表明:复合通道密封外径侧低温LO2介质与内径侧高温介质产生了显著的热混合效应,降低了流体膜与端面的温度,增强了动压效应,进而抑制了汽化现象的发生;在黏性摩擦生热与热混合效应的综合作用下,汽化现象随着转速、LO2进口温度的增加和膜厚的减小而加剧,受螺旋槽槽深与槽坝比的影响较小;在同等条件下,复合通道密封汽化面积始终小于经典螺旋槽密封,其中转速为25 000 r/min时,复合通道密封和螺旋槽密封液膜汽化面积比分别为10%和48%,复合通道结构抑制的汽化面积比高达38%,开启力提升了3 388.4 N,泄漏量增大了0.015 9 kg/s.

     

    Abstract: The vaporization of ultra-low-temperature liquid oxygen (LO2) film in mechanical seals of rocket turbopump is much significant under high-speed conditions, decreasing the stability and safety of seals and rockets. Thus, improving the anti-vaporization characteristic is extremely critical. To investigate the anti-vaporization characteristic of face composite channel, a three-dimensional continuous boiling model was developed with considering the complex grooves, viscous shear thermal effect, turbulence effect, viscosity-temperature relationship and coupled heat transfer characteristic of rotor/stator in LO2 mechanical seals. The fluid pressure, temperature, and phase state distributions were obtained. The anti-vaporization characteristic of composite face channel was evaluated, and the influences of rotational speed, inlet temperature, film thickness, groove depth, and dam ratio on the anti-vaporization characteristic and sealing performance were analyzed by comparing with classical spiral-grooved mechanical seals. The results showed that a significant thermal mixing effect was generated in the composite face channel due to the interaction between the low-temperature LO2 at outer-dimeter-side and high-temperature LO2 at inner-dimeter-side. This significantly decreased the temperature of fluid film and sealing end faces, enhanced the hydrodynamic effect, and inhibited the fluid vaporization. Under the viscous friction heat and thermal mixing effect, the fluid vaporization intensified with the increase of rotating speed, LO2 inlet temperature and the decrease of film thickness. The spiral groove depth and groove-to-dam ratio hardly affected the anti-vaporization characteristic. The vaporization area of seals with the composite face channel was always smaller than the classical spiral-grooved seals under the same conditions. At 25 000 r/min, the vaporization area ratio was 10% and 48% respectively, and it dropped 38%. Meanwhile, the load-carrying capacity was enhanced by 3 388.4 N and the leakage rate was increased by 0.015 9 kg/s.

     

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