ISSN   1004-0595

CN  62-1224/O4

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基于应力响应与微观形貌关联分析的复合绝缘子风沙冲蚀特性研究

Erosion Characteristics of Composite Insulators under Wind-Sand Flow Based on Correlation Analysis of Stress Response and Micro-Morphology

  • 摘要: 为探明复合绝缘子的风沙冲蚀损伤特性,本文中聚焦风沙颗粒形状特征对冲蚀损伤特性的影响,首先基于典型沙戈荒地区沙尘参数调研结果,建立了针对新疆和青海两地沙粒形貌的单沙粒冲蚀动力学模型,获得了沙粒撞击时绝缘子伞裙表面的应力响应特征;接着基于风沙冲蚀模拟试验平台,结合表面形貌表征技术,分析了不同沙尘环境参数影响下复合绝缘子伞裙表面的微观形貌特征;最后通过数值计算获得的应力分布特征和试验后微观形貌的关联分析,研究了复合绝缘子的风沙冲蚀损伤特性. 研究结果表明:沙粒球形度越小,对伞裙的切削损伤越明显,球形度越大时,挤压作用更显著;冲蚀角度是影响损伤机制的主要因素,10°~30°时以切削磨损为主,冲蚀角度大于60°时以变形磨损为主,30°~60°时同时存在切削磨损和变形磨损;冲蚀速度增大时,伞裙表面粗糙度和冲蚀磨损率呈非线性增长,磨损程度加剧. 研究成果可为沙戈荒地区输电线路复合绝缘子的选型与优化设计提供一定参考.

     

    Abstract: To investigate the erosion damage characteristics of composite insulators under wind-sand flow, this paper focused on the impact of sand particle shape characteristics on erosion damage. Firstly, based on research results of dust parameters in typical desert areas, a single-particle erosion dynamic model for sand morphology specific to Xinjiang Uygur Autonomous Region and Qinghai Province was established, allowing for the acquisition of stress response characteristics on the surface of the insulator's shed during particle impact. Subsequently, utilizing a wind-sand erosion simulation experimental platform in conjunction with characterization techniques for surface morphology, the microscopic morphological characteristics of the shed surfaces of composite insulators under different sandstorm environmental parameters were analyzed. Finally, through a correlation analysis between the stress distribution characteristics obtained via numerical calculations and the post-experimental microscopic morphology, the erosion damage characteristics of composite insulators were studied. The research results indicated that the lower the sphericity of the sand particles, the more pronounced the cutting damage to the sheds, whereas higher sphericity results in more significant compressive effects. As the erosion velocity increased, both the surface roughness of the sheds and the erosion wear rate exhibited nonlinear growth, leading to increased wear severity. The erosion angle was a key factor influencing the damage mechanism: between 10° and 30°, cutting wear predominated; at angles greater than 60°, deformation wear became the primary mechanism; and between 30° and 60°, both wear mechanisms could coexist. This study conducted a correlation analysis of stress response and micro-morphology regarding the erosion damage characteristics of composite insulators under wind-sand flow, providing a reference for the selection and optimization design of composite insulators for transmission lines in desert and gobi regions.

     

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