ISSN   1004-0595

CN  62-1224/O4

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空间用导电滑环-电刷系统多物理场耦合建模与服役性能分析研究

Multi-Physical Field Coupled Modeling and Service Performance Analysis of Conductive Slip Ring-Electric Brush System in Space

  • 摘要: 在卫星等航天器服役过程中,导电滑环-电刷系统受热力电多物理场影响,会出现电弧烧蚀、电信号跳变和摩擦磨损等严重问题. 本文中针对空间用导电滑环-电刷系统特殊工况,开展了多物理场耦合建模与服役性能分析研究. 为了获取电接触仿真输入参数,研究中采用搭建的旋转式摩擦磨损试验装置测量了不同安装载荷下的接触电阻和摩擦系数. 在此基础上,研究中基于有限元建模与求解揭示了考虑旋转运动、电接触、大变形以及传热下滑环和电刷的多物理场机理及多因素影响规律. 分析结果表明:导电滑环-电刷系统最大Mises应力出现在电刷安装面附近簧片处,其会随着安装载荷的增大而增大. 通过瞬态特性对比发现,电流产热在系统热特性方面占主导,而摩擦产热影响相对较小,但摩擦力会显著改变电刷应力分布. 此外,在摩擦产热和电流产热的综合作用下,随着安装载荷的增大,导电滑环和电刷最高温度呈现先降低后上升的变化规律. 面向长寿命和高可靠性等发展需求,本文中相关研究可为导电滑环-电刷系统的进一步优化提供理论依据:电刷安装面附近簧片应进行强化处理以减小疲劳断裂风险,选择中等大小安装载荷和减小载流摩擦副接触电阻可以改善系统热特性.

     

    Abstract: During the service process of spacecraft such as satellite, conductive slip ring-electric brush system is affected by the multi-physical field, and the serious problems such as arc erosion, abrupt change of electrical signal, friction and wear will occur. Focusing on the special working conditions in space, this paper conducted the research on the multi-physical field coupled modeling and service performance analysis of the conductive slip ring-electric brush system. To obtain the input parameters for the simulations of the electrical contact, the friction and wear test device developed with rotational motion was adopted to measure the contact resistance and friction coefficient under different installed loads. On this basis, the finite element model of the conductive slip ring-electric brush system was developed and solved to reveal the multi-physical field mechanism of the components and the influencing characteristics of several factors considering rotational motion, electrical contact, large deformation and heat transfer. The simulation results indicated that, the maximum Mises stress of the conductive slip ring-electric brush system occurred in the reed of the electric brush near the mounting surface, which increased with the increasing installed load. By comparing the transient characteristics of the components, it was found that the heat generation from electric current dominated in the thermal performance of the system, while the effect of friction heat was relatively small. However, the friction force between the interacting surfaces could dramatically change the stress distribution of the electric brush. In addition, owing to the combined influence of the friction and the electric current, the maximum temperatures of the slip ring and the electric brush decreased at first and then increased with the increasing installed load. With the demand of the conductive slip ring-electric brush system developing for long life and high reliability, the research of this paper could provide theoretical support for its further optimization. To reduce the risk of fatigue failure of the system, the reed of the electric brush near the mounting surface needed to be strengthen. Excessive temperature rise in the structures might greatly affect the service performance of the system, and a middle installed load was suggested based on this consideration. To improve the thermal performance of the system during operation, it was better to take measures to reduce the contact resistance between the conductive slip ring and the electric brush.

     

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