Abstract:
The wheel-rail adhesion coefficient is a crucial parameter that describes the friction characteristics between the wheel and rail, directly influencing the traction and braking performance of the train. When the adhesion between the wheel and rail becomes insufficient to meet normal traction or braking requirements, it is referred to as a low adhesion state. This condition can lead to wheel spinning, slipping, and result in damage such as scratches, peeling, and flat spots on the wheel-rail surface. To enhance the surface friction coefficient of rail materials, this paper employed femtosecond laser technology to create wavy textures on the surface of U75V rail materials. The study investigated the effects of different waviness angles and texture area ratios on the friction enhancement of the textured surface in aqueous environments. It was confirmed that the optimized textured surface exhibited both improved friction and anti-wear properties, further revealing the friction enhancement mechanism of the wavy texture. The research results indicated that as the wave angle gradually increased, the average friction coefficient initially rised and then decreased. Similarly, as the area ratio increased, it followed a comparable trend of first increasing and then decreasing. The optimal wavy textured surface could effectively increase friction when the texture angle
θ was greater than or equal to 120°, with a particularly significant effect observed at
θ = 150°. In contrast, at smaller wave angles (
θ = 60° and 90°), the friction coefficient of the sample surface tended to decrease. Furthermore, under the condition of texture angle
θ=150°, the maximum increase in the friction coefficient reacheed 0.57 when the area ratio was 30%, resulting in a 42.5% improvement in friction performance compared to smooth surfaces. Under the same friction conditions, the wear damage of the non-textured sample was more severe, exhibiting numerous deep ploughing grooves and plastic deformation protrusions that were higher than the original surface due to friction shear. Additionally, a significant number of pitting and delamination features appeared locally on the worn surface. The surface wear of the wavy textured sample (
θ=150° @
η=30%) was slight, and the height of the wear marks did not significantly decrease. The worn surface featured a substantial area covered by a local adhesive layer, which contributed to the potential for adhesive wear. Overall, surface texturing treatment effectively reduced the wear volume of the friction surface. The wear volume of the wavy textured sample (
θ=150° @
η=30%) was
V=220.5 μm
3, which was larger compared to other parameters of textured texture. However, compared to the non-textured surface (
V=272.1 μm
3), the wear volume could still be reduced by 19.1%. This indicated that while ensuring excellent friction performance, the wavy texture could still store wear debris and lubricating media, reducing the probability of abrasive wear and oxidative wear between friction pairs. This successfully achieved the dual objectives of enhancing friction and providing anti-wear benefits. At the same time, the wavy texture that enhanced surface friction exhibited improved hydrophilic properties. Among the various texture parameters, the configuration with
θ=150° and
η=30% demonstrated excellent hydrophilicity and anisotropy on the sample surface, tending to spread along the vertical friction direction. This suggested a reduction in the film-forming ability of the third-body medium between the friction pairs, which contributed to improved friction performance. This research provided theoretical support for addressing low adhesion issues at the wheel-rail interface.