ISSN   1004-0595

CN  62-1224/O4

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高温环境下法向载荷对K417镍基合金微动磨损机制及第三体演化规律的影响

Effect of Normal Load on the Fretting Wear Mechanism and the Evolution Law of the Third Body of K417 Nickel-Based Alloy under High Temperature Environment

  • 摘要: 缘板干摩擦阻尼器作为航空发动机涡轮叶片振动抑制的关键部件,其界面接触特性直接影响结构服役寿命与可靠性. 本文中针对阻尼块/叶片界面在极端工况下存在的微动磨损失效问题,采用SRV-V多功能摩擦磨损试验机构建圆柱/平面线接触模型,系统研究K417高温合金在模拟工况环境(750 ℃)下不同法向载荷(84、334和522 N)的微动摩擦学行为. 结果表明:法向载荷通过调控接触应力分布主导微动运行状态演化,低载荷(84 N)时接触应力小,界面处于完全滑移状态,摩擦力-位移(Ft-D)曲线呈平行四边形,第三体磨屑动态平衡导致摩擦系数高频波动(峰值0.745);中等载荷(334 N)下接触应力梯度引发中心黏着-边缘滑移的混合区过渡,表面微凸体反复变形与第三体半致密膜失效协同加剧磨损,使磨损体积在334 N时达峰值(0.016 mm³);高载荷(522 N)促使磨屑快速压实形成“外层氧化膜-内层金属转移层”的梯度第三体层,通过层内剪切隔离金属直接接触,摩擦系数降至0.401 (降低46.17%),磨损率较84 N时下降82.12%. 能量耗散分析表明,高载荷下第三体层通过“剪切耗能-应力缓冲”机制减少基体损伤,形成“高载荷低损伤”效应. 研究揭示了高温环境下法向载荷驱动第三体从“动态氧化膜”到“梯度剪切层”的演化规律,为镍基合金高温微动磨损防控提供了“载荷-第三体匹配”的设计依据.

     

    Abstract: Abstracts: Shroud dry friction dampers, as critical components for vibration suppression in aero-engine turbine blades, have interface contact characteristics that directly affect the service life and reliability of the structure. Aiming at the fretting wear failure problem at the damper/blade interface under extreme working conditions, this study used an SRV-V multifunctional tribometer to establish a cylinder/plane line contact model, systematically investigating the fretting tribological behavior of K417 high-temperature alloy under simulated working conditions (750 ℃) with different normal loads (84, 334, 522 N). The results showed that normal load dominated the evolution of fretting operation regimes by regulating contact stress distribution: at low load (84 N), the contact stress was small, the interface operated in a full-slip state, and The friction-displacement (Ft-D) curves exhibited a parallelogram shape, with high-frequency fluctuations in friction coefficient (peak value 0.745) due to the dynamic equilibrium of third-body debris; at medium load (334 N), the contact stress gradient induced a transition from full-slip to mixed regime with central sticking and edge slipping—repeated deformation of surface asperities and failure of semi-dense third-body films synergistically exacerbate wear, leading to a peak wear volume of 0.016 mm3; at high load (522 N), debris was rapidly compacted into a gradient third-body layer composed of an outer oxide film and an inner metallic transfer layer, which isolated direct metal contact through interlayer shear, reducing the friction coefficient to 0.401 (a 46.17% decrease) and the wear rate by 82.12% compared with 84 N. Energy dissipation analysis revealed that the third-body layer at high load reduced substrate damage via a "shear energy dissipation-stress buffering" mechanism, forming a "high-load, low-damage" effect. This study revealed the evolution law of normal load driving third-body from "dynamic oxide film" to "gradient shear layer" in high-temperature environments, providing a design basis for "load-third-body matching" to prevent fretting wear of nickel-based alloys under high-temperature conditions.

     

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