ISSN   1004-0595

CN  62-1224/O4

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1种新的磨粒序列图像逐层递进式识别算法

A Novel Layer by Layer Progressive Recognition Algorithm for Wear Particle Sequence Images

  • 摘要: 由于不同类型磨损颗粒的尺寸形貌差异大,受限于显微镜小景深,厚薄不同的磨粒在1幅图像上可能会离焦模糊,导致磨粒的误检与漏检,针对此问题,本文中提出了磨粒序列图像逐层递进式识别算法. 首先,通过引入空间与通道注意力模块(Convolutional block attention module, CBAM)、变差级联头部结构与融合深/浅层特征的分割分支,构建单幅磨粒图像实例分割模型WearIS,以识别图像中的清晰磨粒;其次,依据相邻两帧图像间磨粒重叠交并比和置信度等指标设计磨粒逐层递进式识别算法,对识别结果进行逐帧关联修正,最终识别图像中所有磨粒. 对比试验结果表明,该算法在磨粒序列图像测试集上的检测和分割精度均值(AP50)分别为82.67%和80.92%,平均交并比(mIoU)为75.64%,平均运行时间为每帧1.07 s,相较单幅磨粒图像分析方法,该算法取得了更好的磨粒识别效果,提升了识别结果的置信度,且有效降低了异常磨粒漏检与误检的概率.

     

    Abstract: Due to the significant variations in size and morphology among different types of wear particles, and the limited depth of field of microscopes, particles of varying thickness may appear defocused and blurred within a single ferrograph image. To address the challenges of omission and misidentification caused by defocused particles in single-image analysis, a progressive layer-by-layer recognition algorithm for wear particles in ferrograph sequence images was proposed. First, an instance segmentation model, termed WearIS, was developed for a single ferrograph image. This model incorporated the Convolutional Block Attention Module (CBAM), a variance-cascaded head network, and a segmentation branch fusing deep and shallow features to accurately identify clear wear particles in the images. Second, a progressive layer-by-layer recognition algorithm was designed to iteratively refine the recognition results across sequence images, which utilized metrics such as the intersection-over-union (IoU) of overlapping particles between consecutive frames and confidence scores. This algorithm performed frame-by-frame association and correction, ultimately ensuring comprehensive identification of all wear particles within the sequence. Comparative experimental results demonstrated that the proposed algorithm achieved detection and segmentation AP50 values of 82.67% and 80.92%, respectively, and a mean IoU of 75.64% on the ferrograph sequence image test set, with an average processing time of 1.07 seconds per frame. Compared to single-image ferrograph analysis methods, the proposed approach significantly enhanced wear particle recognition accuracy while effectively reducing the probability of omission or misidentification of anomalous particles.

     

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