ISSN   1004-0595

CN  62-1224/O4

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基于点接触界面相互作用的摩擦学性能研究

Tribological Properties for the Interaction of Point Contact Interface

  • 摘要: 研究润滑-磨损-表面形貌耦合作用下的点接触界面磨损特性,对机械部件的服役寿命、失效形式预测及改善工作性能等具有重要意义,同时为关键零部件的维修更换与可靠性评估奠定理论基础. 本文中构建了适用于多种润滑状态的点接触界面磨损预测数学模型,以探究点接触区域磨损行为特性. 依据弹流润滑理论判定接触界面的润滑状态,借助Hertz接触理论算出接触界面的半宽与接触应力. 结合球-盘摩擦磨损试验台的空间构造以及Archard磨损理论,构建不同润滑状态下的点接触磨损预测模型. 通过球-盘摩擦磨损试验台开展试验,对比分析磨损前后的磨痕,将试验结果与理论结果进行对比,研究发现:不同润滑状态下摩擦半径和磨损次数对磨损速率的影响,以及润滑状态对接触半宽和磨损分布状况的改善情况等方面,理论分析与试验结果都呈现出良好的一致性. 本文中所提出的磨损预测数学模型能够较为精准地预测点接触界面的磨损深度,为点接触类型传动界面磨损演化研究提供了重要的理论依据和关键的研究思路.

     

    Abstract: Investigating the wear characteristics of point contact interfaces under the coupled effects of lubrication,wear,and surface topography is of great significance for predicting the service life and failure modes of mechanical components,as well as for improving their performance. Meanwhile, It lays a theoretical foundation for the maintenance, replacement,and reliability assessment of critical components. This paper constructed a mathematical model for predicting wear at point contact interfaces under various lubrication conditions to explore the wear behavior characteristics in the point contact area. The lubrication state of the contact interface was determined based on elastohydrodynamic lubrication(EHL)theory,and the half-width and contact stress of the interface are calculated using Hertzian contact theory. Combining the spatial structure of the ball - disc friction and wear test rig and the Archard wear theory, a wear prediction model for point contacts under different lubrication conditions was established. Experiments were carried out on the ball - disc friction and wear test rig. The wear marks before and after wear were analyzed and compared, and the experimental results were compared with the theoretical results. It was found that the theoretical results were in good agreement with the experimental results in reflecting the relationships between the friction radius, test force, number of revolutions and the wear amount of the contact interface, the influence of the friction radius and the number of wear times on the wear rate under different lubrication states, and the improvements in contact half-width and wear distribution under lubricated conditions. Under dry friction conditions, an increase in friction radius led to a gradual increase in wear rate. However, under lubricated conditions, an increase in friction radius resulted in a gradual decrease in wear rate. As the number of wear cycles increased, the wear rate tended to stabilize. In lubricated conditions, the contact half-width was narrower compared to dry friction, and the wear distribution was significantly improved. The wear prediction model proposed in this paper could accurately predict the wear depth at the point contact interface and provided a crucial theoretical basis and research approach for the study of wear evolution in point contact transmission interfaces.

     

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