ISSN   1004-0595

CN  62-1224/O4

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球盘接触界面油脂润滑状态监测的电阻法研究

Electrical Resistance Method for Lubrication Condition Monitoring of Oil and Grease Lubricated Point Contacts

  • 摘要: 在高端装备与精密机械系统中,准确监测界面润滑状态对于智能运维以及提高生产效率至关重要. 然而,对实际工况下金属摩擦副润滑状态的实时监测与评估仍面临诸多挑战,本文中搭建了球盘接触界面润滑状态监测的等效接触电阻法,实现了对金属球-盘摩擦副润滑微区内电信号的实时提取. 通过调整电路中平衡电阻的阻值与所施加的电压,以调整润滑接触区的分压比,进而有效捕捉摩擦界面润滑状态的转变. 同时,结合光干涉膜厚测量技术并同步测量摩擦力,在球盘试验台上初步构建了多物理参数的润滑状态评估系统. 在不同卷吸速度条件下,探究了润滑接触区的接触电阻值与油膜厚度和摩擦力之间的联系. 试验结果表明:建立的接触电阻法能够有效地反映接触区的润滑状态及其演化规律. 随后将电阻法的应用从油润滑拓展到润滑脂润滑,用于监测脂润滑界面乏脂导致的润滑状态演变,并有效捕捉了脂润滑界面进入严重乏油状态的临界点. 试验初步验证了所建立电阻法的可靠性,为工程中采取必要绝缘措施后监测轴承和齿轮等关键零部件的润滑状态提供了方法支撑.

     

    Abstract: In high-end equipment and precise mechanical systems, accurate monitoring of the lubrication status of tribological interfaces is critical to maintaining reliable mechanical performance, extending service life and improving productivity. However, there are still many challenges in the real-time monitoring and evaluation of lubrication status for metallic contacts under real operating conditions. An equivalent contact resistance measurement system was developed in this work to realize the real-time condition monitoring by extraction of the electrical signal in the lubrication area of a metallic ball-disc tribo-pair. By adjusting the resistance of the balance resistor and the applied voltage in the developed circuit, the voltage gained by the lubricated contact could be controlled, and the transition of the lubrication regimes could be captured. At the same time, combined with optical interference technology and synchronous monitoring of the changes in friction, a multi-parameter evaluation system for determining the lubrication status was built. The relation among contact resistance, film thickness and friction was explored at different entrainment velocities. Results showed that the developed contact resistance method could effectively reflect the lubrication regimes of the contact zone, as well as the dynamic evolution of lubrication status. Subsequently, the developed electrical resistance method was applied to the condition monitoring of grease lubricated point contacts. In the process of continuous monitoring of the evolution of the electrical signal over time, the lubrication regime of grease lubrication varied, and the critical point of parched lubrication and the rupture of the lubricating film were effectively captured. The experimental results of both oil and grease preliminarily verified the reliability of the developed electrical resistance method, which could provide a solution for the lubrication condition monitoring of mechanical systems (such as bearings and gears) in engineering by taking essential insulation measures.

     

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