ISSN   1004-0595

CN  62-1224/O4

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双配副滑滚式拟轴承摩擦试验机及其应用

Double-Contact Sliding and Rolling Quasi Bearing Friction Testing Machine and Its Application

  • 摘要: 轴承中滚动体与内外圈滚道、滚动体与保持架是2种性质不同的摩擦副,而传统摩擦学测试方法和仪器无法反映轴承真实的摩擦磨损特性. 针对此问题,研制了1种双配副滑滚式拟轴承摩擦试验机,其上配副(销-球)模拟滚动体与保持架的摩擦,下配副(球-盘)模拟滚动体与内外圈滚道的摩擦. 球和盘由电机驱动,转速可编程控制. 试验机经标定和校准后,其测试误差不超过5%. 编写摩擦系数随滑滚比(SRR)变化曲线和Stribeck曲线测试程序,每条摩擦曲线重复测试5次,结果显示重复性良好. 为进一步验证试验机的有效性,使用多孔含油聚酰亚胺(iPPI)作为上配副中的销试样,研究了浸有不同润滑油的iPPI在单、双配副下的摩擦磨损特性. 结果表明:随着润滑油黏度的增大,两配副的相互影响增大. 双配副下iPPI表面磨损发黑明显,当把单配副中钢球换成陶瓷材料后,iPPI表面无发黑现象,这说明下配副产生的磨屑潜藏进iPPI中是导致其表面出现磨损严重的主要原因. 双配副滑滚式拟轴承摩擦试验机可有效模拟轴承内部的摩擦,是评估聚合物轴承保持架性能的有效工具.

     

    Abstract: In bearings, there are two different types of friction pairs which are the rolling element and groove, the rolling element and cage. The two friction pairs influence each other during bearing operation. Currently, traditional tribological testing methods and instruments typically employ a single contact form to test the friction and wear properties of bearing materials, but they are unable to reflect the friction and wear characteristics of the materials under the real working conditions of the bearing. In response to this problem, A double-contact sliding-rolling quasi bearing friction testing machine was developed. The upper pair (pin-ball) simulates the friction between the rolling elements and the cage, while the lower pair (ball-disk) simulates the friction between the rolling elements and the groove of the inner or outer rings. The ball and the disk are driven by a motor, and the rotational speed is programmable and controllable. A data acquisition system for the testing machine was established, and the operation interface of the system is simple, which can complete the display, processing and saving of the experimental data in real time. After calibration and verification of the testing machine, its static test error does not exceed 5%, and the relative deviation between forward and reverse tests was 2%. Test programs for the variation curves of the friction coefficient with the sliding-rolling ratio (SRR) and the Stribeck curves were programed. Each friction curve was repeated five times. The results indicated that the repeatability standard deviation of the testing machine was not higher than 0.005. To further validate the availability of the testing machine in simulating the friction and wear of bearings, two test cases were conducted. In case one, oil-impregnated porous polyimide (iPPI) pin-steel ball-steel disc double contact was used, and the lower contact was fully flooded in oils with different viscosities. The results showed that as the viscosity of the lubricating oil increased, the friction coefficient also increased as expected due to high viscosity leading to high stirring loss. Case two investigated the blackening observed in actual iPPI bearing retainer after friction. The testing machine successfully replicated the blackening of iPPI retainer, which was commonly found in bearings and difficult to reproduce using traditional friction testing machines. Compared with the single upper contact, the surface of iPPI showed obvious blackening wear in the double contact. When the steel ball in the single upper contact was replaced with a ceramic material, no blackening was observed on the surface of iPPI. This indicated that the wear debris generated by the lower contact was penetrated inside the iPPI, leading to blackening wear, which was totally different from single contact. In this study, it was verified that the double-contact sliding-rolling quasi bearing friction testing machine can effectively simulate the internal friction of bearings and is an effective tool for evaluating the performance of polymer bearing retainers.

     

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