ISSN   1004-0595

CN  62-1224/O4

高级检索

pv值对混纺纤维复合材料摩擦磨损性能的影响

Impact of pv Values on the Friction and Wear Performance of Blended Fiber Composite Materials

  • 摘要: 外加载荷与滑动速度的乘积pv值作为影响PTFE (聚四氟乙烯)混纺纤维摩擦磨损性能的关键因素,本文中对GF/PTFE (玻璃纤维/聚四氟乙烯纤维)和Kevlar/PTFE (凯夫拉纤维/聚四氟乙烯纤维)这2种混纺纤维复合材料进行了研究,并依据其工况条件,以pv值为变量在HLR-7000往复摩擦磨损试验机上进行摩擦磨损试验,探究它们在不同pv值下的摩擦磨损性能和磨损机制变化. 结果表明:在pv=2.4 MPa·m/s时,GF/PTFE混纺纤维复合材料的摩擦系数低于Kevlar/PTFE混纺纤维复合材料,且两者的磨损机制也有所不同,GF/PTFE混纺纤维复合材料的磨损量较低,磨损机制主要以磨粒磨损为主并伴有轻微的疲劳磨损,而Kevlar/PTFE混纺纤维复合材料的磨损量较高,磨损机制以疲劳磨损为主;在pv=4.8 MPa·m/s时两者都以磨粒磨损为主,但GF/PTFE混纺纤维复合材料的磨损表面磨损更为严重,磨损量更高. 用光学显微镜、扫描电子显微镜(SEM)和能谱仪(EDS)对试样初始和磨损表面形貌、磨屑、转移膜以及元素分布进行微观分析发现,在pv=4.8 MPa·m/s时,磨痕区域F元素含量大幅增加且分布更为均匀,对偶件表面转移膜的形成质量更为连续. 在pv=2.4 MPa·m/s的条件下,GF/PTFE混纺纤维复合材料的性能优于Kevlar/PTFE混纺纤维复合材料,而在pv=4.8 MPa·m/s的条件下,Kevlar/PTFE混纺纤维复合材料则表现出来更好的耐磨损性能.

     

    Abstract: As the key factor affecting the friction and wear properties of PTFE (polytetrafluoroethylene) blended fibers, the product pv value of applied load and sliding velocity was studied in this paper, two blended fiber composites, GF/PTFE (glass fiber/ polytetrafluoroethylene fiber) and Kevlar/PTFE (Kevlar fiber/polytetrafluoroethylene fiber), and based on its working conditions, Friction and wear tests were conducted on the HLR-7000 reciprocating friction and wear tester with pv value as the variable. To explore their friction and wear properties and wear mechanism changes at different pv values. The results demonstrated that at a pv value of 2.4 MPa·m/s, the friction coefficient of the GF/PTFE blended fiber composite material was lower than that of the Kevlar/PTFE blended fiber composite material. Furthermore, the wear mechanisms differed between the two materials. The GF/PTFE blended fiber composite material exhibited a lower wear volume, with wear predominantly characterized by abrasive wear and accompanied by minor fatigue wear. Conversely, the Kevlar/PTFE blended fiber composite material showed a higher wear volume, with wear primarily driven by fatigue wear. At a pv value of 4.8 MPa·m/s, both materials were predominantly subjected to abrasive wear; however, the GF/PTFE blended fiber composite material experienced more severe surface damage and a higher wear volume. Microscopic analysis using an optical microscope, scanning electron microscope (SEM), and energy-dispersive spectrometer (EDS) was conducted on the initial and worn surface morphology, wear debris, transfer film, and elemental distribution of the samples, revealed that at a pv value of 4.8 MPa·m/s, there was a significant increase in the content of fluorine elements within the wear track area, which was more uniformly distributed, contributing to a more continuous formation of the transfer film on the rubbing surface. Under conditions of a pv value of 2.4 MPa·m/s, the performance of the GF/PTFE blended fiber composite material was superior to that of the Kevlar/PTFE blended fiber composite material. In contrast, under conditions of a pv value of 4.8 MPa·m/s, the Kevlar/PTFE blended fiber composite material exhibited superior wear resistance.

     

/

返回文章
返回