ISSN   1004-0595

CN  62-1224/O4

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油田环境下Si/N-DLC涂层的摩擦磨损行为及润滑机理

Insight to Tribological and Wear Behaviors and Lubrication Mechanism of Si/N-DLC Film in Oilfield Environment

  • 摘要: 采用等离子体增强化学气相沉积(PECVD)技术在不同SiH4/N2流量比条件下沉积了Si/N-DLC涂层,研究了涂层微观结构、力学性能和在油田环境下的摩擦磨损行为对SiH4/N2流量比的依赖性,重点分析了润滑和失效机理. 结果表明:所制备的Si/N-DLC涂层表面光滑粗糙度(Ra)< 2.00 nm,无微观缺陷和裂纹. 随SiH4/N2流量比的减小,涂层中Si原子分数逐渐减小(6.98%~0.00%),N原子分数逐渐增加(0.00~6.37%),涂层结构由sp3向sp2转变,导致硬度和弹性模量整体降低,而韧性和结合力均得到了较为显著的改善;油田环境下的摩擦学性能先增强后减弱,其中Si60/N40涂层体系展现出最优的摩擦学性能,摩擦系数低至0.024,磨损率低至1.80×10–8 mm3/(N·m) (超低磨损),其润滑机理归因于固液复合润滑体系的形成. 在混合润滑状态下,涂层表面液体膜和磨斑表面石墨化转移膜协同作用,不仅使摩擦剪切面发生转移,而且可有效阻碍摩擦界面的物质转移(进一步磨损),从而显著降低了涂层摩擦系数并提高了耐磨性. 相比之下,较高和较低SiH4/N2流量比下制备的涂层的磨损机制分别由磨粒磨损和腐蚀磨损主导,磨损率较高甚至失效,相关结果为推动DLC涂层在油田环境下摩擦磨损防护提供了参考.

     

    Abstract: A series of Si and N co-incorporated DLC (Si/N-DLC) coatings were deposited using plasma enhance chemical vapor deposition (PECVD) technology under varying SiH4/N2 flow ratios, and the dependence of the coatings’ microstructure, mechanical properties and tribological behavior in oilfield produced water environment on the SiH4/N2 flow ratio was investigated, focusing on the lubrication and failure mechanisms in the oilfield environment. The results demonstrated that the Si/N-DLC coatings exhibited high-quality surface and cross-sectional morphologies, with smooth surfaces (Ra: 0.97~2.00 nm) and no micro-defects or cracks. As the SiH4/N2 flow ratio decreased, the Si content in the coating gradually decreased (from 6.98% to 0.00%), while the N content gradually increased (from 0.00% to 6.37%). This compositional change induced a structural transformation of the coating from sp3 to sp2 bonding. Consequently, the hardness and elastic modulus decreased overall, whereas the toughness and adhesion strength were significantly improved, attributed to the formation of strong covalent bonds between C and N within the coatings. The Si/N-DLC coatings substantially enhanced the tribological performance of the 316L SS substrate in oil field environments. The friction coefficient and wear rate exhibited a decreasing-then-increasing trend with decreasing SiH4/N2 flow ratio. Notably, the Si60/N40 coating system achieved a low friction coefficient of 0.024 and an ultra-low wear rate of 1.80×10–8 mm3/N·m). The lubrication mechanism was attributed to the formation of a solid-liquid composite lubrication system with the oil field produced water. In the mixed lubrication state, the synergistic effect of the liquid film on the coating surface and the graphitized transfer film on the wear scar surface not only shifted the frictional shear interface, but also effectively hindered material transfer (further wear) at the friction interface. This synergy significantly reduced the friction coefficient of the coating and enhanced its wear resistance. For Si/N-DLC coatings deposited at higher (Si100/N0) and lower (Si20/N80 and Si0/N100) SiH4/N2 flow ratios, the dominant wear mechanisms were abrasive wear and corrosive wear, respectively, both exhibiting higher wear rates and even failure. These findings provided valuable insights for advancing the application of DLC coatings in tribological protection under oil field conditions.

     

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