ISSN   1004-0595

CN  62-1224/O4

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超临界二氧化碳柔性坝箔片端面气膜密封运行机理及性能分析

Operating Mechanism and Performance Analysis of Flexible Dam Compliant Foil Face Gas Seal in Supercritical Carbon Dioxide

  • 摘要: 基于气体润滑和弹性力学理论,考虑实际气体效应和湍流效应,建立超临界二氧化碳柔性坝箔片端面气膜密封气弹耦合润滑模型,研究密封端面膜压与箔片变形之间的耦合作用关系,揭示密封变形协调运行机理. 在此基础上,对比分析4种不同密封坝模型的性能差异,进一步研究了工况参数以及箔片结构参数对密封性能的影响. 结果表明:柔性坝箔片端面气膜密封因密封坝端面具有弹性变形协调能力,相较于刚性坝结构,具有更好的抗冲击和自适应能力;柔性坝上的箔片间隙虽使泄漏率有小幅增大,但因间隙产生的流体动压效应以及动压力引发的箔片端面波度变形所产生的二次动压效应,可使开启力和气膜刚度明显提高;通过箔片端面结构的合理设计,可有效提高密封综合性能.

     

    Abstract: The supercritical carbon dioxide (SCO2) Brayton cycle power generation system is highly promising due to its high energy conversion efficiency and environmental benefits. The sealing performance of rotating machinery, such as centrifugal compressors within the system, directly impacts the power generation efficiency and service life, making the development of high-performance seals crucial for this application. The rotating machinery in the SCO2 Brayton cycle power generation system typically operates under complex conditions characterized by high speed, high pressure, and high vibration, often near the critical point of carbon dioxide. Under these conditions, carbon dioxide exhibits significant variations in its physical properties, such as high density and low viscosity. The abrupt changes in pressure and physical properties can lead to severe disturbances in film thickness, making gas film face seals with rigid surfaces prone to failure modes, such as face contact and seal ring fragmentation. To address these issues and further enhance the shock resistance and adaptability of seals, this study focused on a novel flexible dam compliant foil face gas seal. Based on the theories of gas lubrication and elasticity mechanics, and considering the real gas effect and turbulence effect, a gas-elastic coupling lubrication model for an SCO2 flexible dam compliant foil face gas seal was established. This model was used to investigate the coupling relationship between the film pressure on the sealing face and the deformation of the foil, revealing the coordinated operating mechanism of seal deformation. A comparative analysis of the performance differences among four different seal dam models was conducted, and further studies were carried out on the impact of operating parameters and foil structure parameters on sealing performance. The results showed that the novel flexible dam compliant foil face gas seal, with its fully flexible sealing face structure, significantly enhanced shock resistance and adaptability compared to rigid dam foil face gas seals. The fluid dynamic pressure effect generated in the gaps between the foils of the flexible dam, as well as the secondary dynamic pressure effect caused by the wave deformation of the foil face under dynamic pressure, effectively improved the seal's opening force and gas film stiffness. While the presence of gaps between the foils in the dam might slightly increase the leakage rate, this increase was significantly reduced under high rotational speeds. In contrast, the opening force, gas film stiffness and stiffness-leakage ratio were markedly enhanced, highlighting the advantages of the SCO2 flexible dam compliant foil face gas seal under high rotational speed conditions. Through the rational design of the foil face structure, the overall sealing performance could be effectively improved.

     

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