ISSN   1004-0595

CN  62-1224/O4

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电蚀对滚动轴承早期润滑状态影响的研究

Influence of Electric Erosion on the Early Lubrication State of Rolling Bearings

  • 摘要: 本文中研究了电蚀对滚动轴承早期润滑状态的影响,使用轴承试验机对6204深沟球轴承在电场环境下的摩擦扭矩和轴承外圈温度进行测量,并对试验结束后的轴承表面进行扫描电镜(SEM)和EDS能谱分析;利用光弹流润滑油膜测量仪对电场环境下的润滑油膜厚度和摩擦系数进行测量. 结果表明:电蚀现象发生初期,直流电场会导致润滑油膜厚度减小,摩擦系数降低;润滑油膜处的放电会在轴承表面形成电蚀凹坑,同时引起接触副材料的转移和氧化物的生成;卷吸速度越高,放电对轴承表面产生的损伤程度越重;放电引起的局部高温和电流通过接触区时产生的焦耳热是轴承温度升高的主要原因;焦耳热引起的局部热效应导致微气泡的产生,这是油膜厚度降低的主要原因;当接触区的电压足够高时,会在接触区附近产生破坏性放电,而这种放电现象的发生与微气泡的存在有关.

     

    Abstract: This paper investigated the influence of electrical erosion on the early lubrication state of rolling bearings. Using a bearing test rig, the friction torque and outer ring temperature of 6204 deep groove ball bearings were measured under an electric field environment. Post-test analysis of the bearing surface was conducted using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). Additionally, the lubricant film thickness and friction coefficient under the electric field environment were measured using an optical elastohydrodynamic lubrication (EHL) film test rig. The results indicated that in the initial stages of electrical erosion, a direct current (DC) electric field leaded to a reduction in film thickness and friction coefficient. Discharges within the lubricant film created electrical erosion pits on the bearing surface, inducing material transfer and oxide formation in the contact pairs. The higher speed, the greater the extent of damage to the bearing surface caused by discharges. The primary reasons for the rise in bearing temperature were the localized high temperatures caused by discharges and Joule heating generated when current passed through the contact area. The localized thermal effect caused by Joule heating leaded to the formation of microbubbles, which was the main reason for the reduction in oil film thickness. When the voltage in the contact area was sufficiently high, destructive discharges could occur near the contact area, and the occurrence of such discharge phenomena was related to the presence of microbubbles.

     

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