ISSN   1004-0595

CN  62-1224/O4

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脂润滑轴承滚动体与保持架摩擦阻力试验研究

Experimental Study on the Frictional Resistance between Rolling Element and Cage of Grease-Lubricated Bearings

  • 摘要: 为分析脂润滑轴承中滚动体与保持架之间产生的滑动摩擦力,设计了1种可自由移动变位的保持架模拟单元配置到球-盘试验机上,分别对滚动体速度、保持架相对位置、保持架高度及滚动体与兜孔间隙等单变量影响因素进行了摩擦力试验测量. 结果表明:随着滚动体速度增大,滚动体与保持架之间摩擦力增大;根据轴承转向,存在最优保持架相对位置以形成收敛间隙使摩擦力最小;保持架高度越高,摩擦力越大;滚动体与保持架之间的间隙影响流体膜厚和摩擦系数,间隙与滑动摩擦力负相关.

     

    Abstract: The cage is a crucial component of the bearing. It not only evenly separates the rolling elements but also influences the redistribution of lubricant within the bearing. The sliding contact between the cage and the rolling element leads to energy loss due to friction. Friction and wear are inevitable; however, friction can be minimized by altering the contact conditions between the rolling elements and the cage. Therefore, this study aimed to experimentally investigate the sliding friction between the rolling element and the cage under various spatial positions and structural variables. To achieve this goal, a cage simulation unit with free movement and displacement had been designed and installed on a ball-on-disc testing machine. This setup allows for the measurement of the cage in different spatial positions, and the cage simulation unit could accommodate various types of cages for experimentation, providing a range of data references for the interaction between the rolling element and the cage. The test results indicated that the design of the cage has a significant impact on the performance of the grease-lubricated bearing. It had been determined that the rolling element speed, cage position, cage height, and the clearance between the rolling element and the pocket were the primary factors affecting the sliding friction of the ball cage. By varying the rolling element speed, it was observed that the speed impacts the viscosity and thixotropy of the grease within the cage pockets. As the speed increased, the thixotropic effect of the grease became more pronounced, resulting in greater changes in yield stress and corresponding shear stress, which in turn increased the friction. Additionally, altering the position of the cage revealed substantial differences in friction across various spatial positions. An excessively high or low relative position of the cage could cause it to contact the rolling element closely, leading to a sudden increase in friction. However, based on the bearing’s orientation, there exists an optimal relative position for the cage that created a converging gap in the pocket, which reduced the friction. By altering the height of the cage, it had been determined that the cage height influences the contact area of the pocket surface. The friction was the integral of the shear stress over the area of the friction pair, indicating that the friction was proportional to the height of the cage. And adjusting the gap between the rolling element and the cage pocket directly affected the flow and distribution of grease within the pocket. When the gap is small, there was less grease stored in the pocket, leading to an increased likelihood of shear friction between the rolling element and the cage, which in turn raises the friction. Conversely, a larger gap allowed more grease to adhere to the rolling element, resulting in insufficient extrusion shear and a reduction in friction. However, if the clearance became excessively large, the rolling element and cage may not make contact. Therefore, it was essential for the rolling element and cage to operate within a specific range of clearance to effectively manage friction changes. In summary, the research presented in this paper establishes a foundation for reducing internal friction in bearings and optimizing cage design, which was crucial for understanding the interactions between rolling elements and the cage in bearing systems.

     

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