ISSN   1004-0595

CN  62-1224/O4

高级检索

对转轴间碳纤维刷式密封临界闭合间隙影响因素分析

Analysis of Influence Factors of Critical Closing Clearance of Carbon Fiber Brush Seal between Counter-rotating Shafts

  • 摘要: 航空发动机对转轴间部位相对转速较高,运行工况环境苛刻,对低泄漏长寿命密封提出更高的设计要求. 本文中设计对转轴间旋转碳纤维刷式密封结构,推导离心效应下旋转刷丝临界闭合间隙理论公式,建立离心力作用下碳纤维刷丝挠曲变形特性求解模型与三维叉排管束流场特性求解模型,分析转子转速、刷丝安装角与刷丝直径对临界闭合间隙的影响规律,研究考虑刷丝离心变形的流场泄漏流动特性. 研究结果表明:当刷丝安装于外转子时,封严性能随外转子转速升高而下降;当刷丝安装于内转子时,封严性能随内转子转速升高而增强;从封严性能角度,刷丝安装于内转子为对转轴间刷式密封的优选结构;提升转子转速,增加刷丝安装角与减少刷丝直径,刷丝临界闭合间隙将增大;在相同转子转速下,T650碳纤维刷丝的临界闭合间隙比GH4145刷丝减少73.94%~82.96%,T650碳纤维刷丝为优选;当采用T650碳纤维刷丝时,刷丝安装角由30°增至45°,临界闭合间隙提升285.29%;刷丝直径由0.04mm增至0.10mm,临界闭合间隙减少84.04%;由初始间隙状态达到临界闭合状态,对转轴间旋转刷式密封泄漏量减少74.68%~85.51%.

     

    Abstract: The aeroengine has high relative rotation speed between counter-rotating shafts and harsh operating conditions, which puts forward higher design requirements for low-leakage and long-life seal. The structure of rotational carbon fiber brush seal between counter-rotating shafts was designed, and the theoretical equation of critical closing clearance of rotational bristle considering centrifugal effect was derived. A model for solving the flexural deformation characteristics of carbon fiber bristle under centrifugal force and a model based on three-dimensional tube bundle model for solving the leakage and flow characteristics were established to analyze the influence of rotational speed, bristle installation angle and bristle diameter on the critical closing clearance. The leakage and flow characteristics of the rotating carbon fiber bristle brush seal between counter-rotating shafts considering bristles centrifugal deformation was studied. The results showed that traditional labyrinth seal had a large clearance between labyrinth tooth and rotor surface, which led to a good adaptability to rotor radial runout. The service life of labyrinth seal was long, but its leakage amount was higher than that of other seals. The sealing performance of carbon seal was excellent, but its disadvantage was poor abrasion resistance, which led to a short service life. In contrast, the brush seal as an advanced flexible contact dynamic seal, sealing performance and service life was more suitable for application in the location between counter-rotating shafts. When the bristles were installed at outside rotor, the sealing performance decreased with the increase of outside rotor rotational speed. However, when the bristles were installed at inside rotor, the sealing performance was enhanced with the increase of the inside rotor rotational speed. The bristles installed at inside rotor was the preferred structure for the rotational brush seal between counter-rotating shafts. Increasing the inside rotor rotational speed, increasing bristle installation angle and reducing bristle diameter will result in an increase in the critical closing clearance of bristle. Compared with the GH4145 bristle, the T650 carbon fiber bristle showed a reduction in the critical closing clearance of 73.94% to 82.96% at the same rotational speed of inside rotor. From the perspective of sealing performance, T650 carbon fiber bristle was preferred for the rotational brush seal between counter-rotating shafts. With the bristle installation angle increased from 30° to 45°, the critical closing clearance of the T650 carbon fiber bristle was increased by 285.29%. With the increase of bristle diameter from 0.04 mm to 0.10 mm, the critical closing clearance was decreased by 84.04%. From the initial state to the critical closed clearance state, the leakage amount of brush seal was reduced by 74.68%~85.51%, which showed that achieving critical closure state was the key to improving the overall sealing performance of the rotational brush seal between counter rotating shafts.

     

/

返回文章
返回