ISSN   1004-0595

CN  62-1224/O4

高级检索

新型含氮硼磷酸酯润滑添加剂的摩擦学性能研究

Tribological Properties of Novel Phosphate Ester Containing N and B as a Lubricating Additive

  • 摘要: 为探索适用于钛合金体系的高性能润滑剂,并判断其作为切削液润滑添加剂的应用可行性,深入研究了多种水基润滑添加剂的摩擦学特性,发现引入N和B元素的磷酸酯具有优异的润滑性能. 通过四球摩擦试验机评估不同润滑条件下的摩擦学性能;采用光学显微镜、扫描电子显微镜及三维白光干涉形貌仪对摩损表面进行分析和表征;利用攻丝扭矩模拟评定试验机模拟极端切削工况,评估润滑剂在恶劣环境下的润滑性能;利用X射线光电子能谱对磨损表面的化学成分进行表征,分析润滑机理. 研究结果表明:所合成的新型含氮硼磷酸酯在质量分数为2%时具有优异的减摩耐磨性能,润滑膜的承载能力(PB值)高达2 206 N,并且在1 h抗磨性能测试中,平均摩擦系数稳定地保持在0.042. 通过攻丝扭矩测试发现,使用新型含氮硼磷酸酯润滑后的平均扭矩比未经润滑状态下降低了超郭14%. 基于磨损表面分析提出的润滑机理为新型含氮硼磷酸酯在金属表面生成了由吸附膜和化学反应膜协同作用产生的复合边界润滑膜,这种润滑膜具有较高的强度和稳定性,使得抗磨减摩效果显著提升.

     

    Abstract: In order to explore high-performance lubricants suitable for titanium alloy systems and judge the feasibility of their application as lubricating additive for cutting fluids, the tribological properties of various water-based lubricating additives were researched in this study, revealing that phosphate esters containing N and B elements exhibited exceptional lubricating properties. The novel phosphate ester containing N and B was synthesized by phosphorylation reaction, and N and B elements were introduced into it, and the main functional groups in the compound were analyzed by Fourier transform infrared spectroscopy. The tribological properties at the different lubrication conditions were evaluated by a four-ball friction tester of levers. Optical microscope, scanning electron microscope and three-dimensional white light interferometric topography were used to analyze and characterize the wear surface. The tapping torque simulation evaluation tester simulated extreme cutting conditions and evaluated the lubrication performance of lubricants in harsh environments. Finally, X-ray photoelectron spectroscopy was used to characterize the chemical composition of the wear surface and analyze the lubrication mechanism. The results showed that novel phosphate ester containing nitrogen and boron had excellent anti-friction and wear-resistant properties at a mass fraction of 2%, the load-bearing capacity (PB value) of the lubricating film was as high as 2 206N, and the average friction coefficient remained stable at 0.042 in an hour-long anti-wear performance test. The wear surface was relatively smooth without wide grooves and adhesive wear. The EDS analysis and test of wear surface showed that the active elements in the novel phosphate ester containing nitrogen could be evenly distributed on the metal surface, which significantly reduced the friction coefficient. Through the tapping torque test, it was found that the average torque after lubrication with the novel phosphate ester containing nitrogen and boron was reduced by more than 14% compared with the unlubricated state. Based on the analysis of wear surface, the lubrication mechanism proposed was as follows: the novel phosphate ester containing nitrogen and boron generated a composite boundary lubricating film on the metal surface by the chemical reaction film and synergistic action of adsorption film, which had high strength and stability, and significantly improved the anti-wear and friction effect.

     

/

返回文章
返回