ISSN   1004-0595

CN  62-1224/O4

高级检索

G20Mn5QT铸钢激光熔覆316L涂层微动摩擦磨损特性研究

Investigation of the Fretting Friction and Wear Characteristics of G20Mn5QT Cast Steel Laser Cladding 316L Layer

  • 摘要: 针对G20Mn5QT铸钢基体及316L熔覆涂层,利用切向微动磨损试验机,在球/平面接触模式下开展切向微动磨损试验. 探讨了在固定法向载荷为30 N时,不同位移幅值下(D=10、20、40 μm)的切向微动损伤机制和损伤演变规律. 通过采用X射线衍射仪(XRD)、扫描电子显微镜(SEM)、白光干涉仪和电子能谱仪(EDS)等设备对铸钢基体与316L熔覆涂层的表层物相、磨损区表面形貌轮廓以及磨痕化学元素等进行分析与表征. 结果表明:经激光熔覆316L涂层后,熔覆过程中生成的Cr0.19Fe0.7Ni0.11等含Cr硬质相以及均匀的金相组织使涂层表面的硬度提高14.3%;在法向载荷Fn=30 N时,随着位移幅值的增大,铸钢基体及熔覆涂层的微动运行状态均由部分滑移区逐渐向混合区至完全滑移区转变,且稳定阶段的摩擦系数逐渐增加,磨痕损伤程度逐渐加剧;在部分滑移区,铸钢基体及熔覆涂层损伤机制均为黏着磨损,在混合区及完全滑移区其损伤机制均为磨粒磨损、剥层和氧化磨损;316L熔覆涂层的损伤程度较铸钢基体轻微,在混合区及滑移区时,316L熔覆层磨损率相较于G20Mn5QT铸钢基体降低约4.26%与19.1%,相较于G20Mn5QT铸钢基体,316L熔覆涂层表现出较高的抗微动磨损性能.

     

    Abstract: Fretting wear is widely existed in the field of rail transportation, surface engineering technology can effectively improve the anti-fretting wear performance of parts and components, which is of great theoretical significance and industrial value to guarantee the safe service of rolling stock. In this paper, 316L stainless steel powder cladding layer was prepared on the surface of G20Mn5QT cast steel substrate by laser cladding technology. The tangential fretting wear tests of G20Mn5QT cast steel substrate and 316L cladding layer were carried out by using a self-developed fretting wear tester. The tests were performed in ball/plane contact mode, examining the tangential fretting damage mechanism and damage evolution rules under various displacement amplitudes (10, 20 and 40 μm) with a fixed normal load of 30 N. The surface phase and wear area surface morphology of the cast steel substrate and 316L cladding layer were analyzed using X-ray diffractometer (XRD), scanning electron microscope (SEM), white light interferometer, electron energy dispersive spectrometer (EDS) and other equipment. Additionally, the chemical elements of the wear marks were analyzed and characterized. The results indicated that after laser cladding of 316L coating, the Cr-containing hard phases, such as Cr0.19Fe0.7Ni0.11 generated during the laser cladding as well as the homogeneous metallographic organization increased the hardness of the coating surface by 14.3%. Under normal load of 30 N, the fretting operating state of the cast steel substrate and the cladding coating transitions from the partial slip zone to the mixed zone to the complete slip zone as the displacement amplitude increased. During the stable stage, the friction coefficient gradually rised, leading to an escalation in wear scar damage. The damage mechanisms in the partial slip zone involved adhesive wear for both the cast steel substrate and cladding layer. In contrast, the mixed zone and complete slip zone experienced abrasive wear, delamination, and oxidation wear. The damage degree of 316L cladding layer was slightly lower than that of cast steel substrate. In the mixed zone and slip zone, the wear rate of 316L cladding layer was about 4.26% and 19.1% lower than that of G20Mn5QT cast steel substrate. Compared with G20Mn5QT cast steel substrate, 316L cladding layer showed higher fretting wear resistance.

     

/

返回文章
返回