ISSN   1004-0595

CN  62-1224/O4

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优化润滑性能:聚氨酯润滑材料的分子结构设计策略

Optimization of Lubrication Properties: Molecular Structure Design Strategies for Polyurethane Lubrication Materials

  • 摘要: 本研究从分子结构设计的角度出发,通过引入氢键与刚性单元,成功合成了3种聚氨酯(PU)弹性体,分别命名为PU1、PU2和PU3. 通过采用傅里叶变换红外光谱、电子万能试验机、同步热分析仪、扫描电子显微镜以及摩擦磨损试验机等多种表征技术,对PU弹性体的结构、力学性能、热稳定性和摩擦学性能进行了全面的分析. 其中,PU1表现出最佳的力学性能,其拉伸强度达到48.4±1.6 MPa,断裂伸长率达到1 352.9±192.7%,韧性达到263.9±40.9 MJ/m3. 这主要归因于刚性单元与可形成氢键的位点协同作用促进了硬链段聚集形成硬畴. 另外,在水润滑条件下,PU1表现出优异的摩擦学性能,其摩擦系数和磨损率分别为0.014和5.45×10−6 mm3/(N·m). 相比于PU2和PU3,PU1的摩擦系数分别降低了52%和70%,磨损率分别降低了40%和63%. 这主要归因于氢键和刚性单元的引入赋予了PU1分子结构最佳的韧性,使其在摩擦过程中能够吸收更多的能量,在剪切应力作用下材料不易发生断裂和破坏,从而减缓磨损提高摩擦学性能. 综上所述,本研究通过PU弹性体的分子结构设计策略—刚性单元与氢键的协同作用,实现了PU弹性体力学性能和摩擦学性能的同步提升,加深了分子结构与材料性能间构效关系的认知,为高性能聚合物材料的设计与开发提供了新的思路和策略.

     

    Abstract: This study, focusing on the molecular structure design, successfully synthesized three distinct polyurethane (PU) elastomers, which were designated as PU1, PU2, and PU3. By manipulating the molecular architecture, the researchers aimed to develop materials with expected properties. These materials were designed by incorporating hydrogen bonds and rigid units. The primary goal was to unravel the effects of these structural elements on the mechanical and tribological characteristics of the PU elastomers, providing insights into how molecular design influences performance. A comprehensive array of characterization techniques was employed to analyze the synthesized PU elastomers. These techniques included Fourier-transform infrared spectroscopy (FTIR) to identify chemical bonds, universal testing machines for assessing mechanical properties, simultaneous thermal analyzers to evaluate thermal stability, friction and wear testing machines to measure tribological performance, and scanning electron microscopy (SEM) for observing surface morphology and details. Among the synthesized PU elastomers, PU1 exhibited superior mechanical properties. This was evident through various metrics that demonstrated its enhanced performance compared to PU2 and PU3. The tensile strength of PU1 was measured at 48.4±1.6 MPa, indicating its ability to with stand significant stress before failure. The elongation at break was 1 352.9±192.7%, show casing its remarkable flexibility. Additionally, the toughness, defined as the energy absorbed before fracturing, was 263.9 ± 40.9 MJ/m3. This mechanical superiority was primarily attributed to the hard domains within PU1. These hard domains were formed by the aggregation of hard segments through hydrogen bonds, which provided structural reinforcement and enhanced material strength. Furthermore, PU1 demonstrated outstanding tribological performance, particularly under conditions of water lubrication. It exhibited a friction coefficient of 0.014 and a wear rate of 5.45×10−6 mm3/(N·m). Specifically, the friction coefficient of PU1 was reduced by 52% and 70% compared to PU2 and PU3, respectively. Similarly, the wear rate of PU1 was decreased by 40% and 63% compared to PU2 and PU3, respectively. These reductions indicated a significant improvement in tribological performance. This superior performance was primarily attributed to the introduction of hydrogen bonds and rigid units into the molecular structure of PU1. These features endowed PU1 with optimal toughness, allowing it to absorb more energy during the friction process, thereby reducing wear and enhancing durability. Under shear stress, PU1 exhibited greater resistance to fracturing and damage compared to PU2 and PU3. This resistance reduced wear and improved the overall tribological performance of the material. The strategic introduction of rigid units alongside hydrogen bonding marked a pivotal advancement in the design of PU elastomers. This combination endowed the elastomers with an enhanced ability to with stand mechanical stresses and tribological challenges, thus broadening potential applications. In summary, this research had significantly improved the mechanical and tribological performances of PU elastomers through the optimization of molecular structure. This approach not only enhanced the material's properties but also introduced innovative strategies and perspectives for the design and development of high-performance polymers. By emphasizing structural design at the molecular level, the study opens new pathways for creating advanced materials that exhibit superior durability and efficiency.

     

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