ISSN   1004-0595

CN  62-1224/O4

高级检索

TiAlNb9合金表面Cr-Al-Y共渗层组织结构及耐磨性研究

Microstructure and Wear Resistance of Cr-Al-Y Co-Deposition Coatings on TiAlNb9 Alloy

  • 摘要: 为了提高TiAlNb9合金耐磨性能,通过包埋渗的方法在其表面制备Cr-Al-Y共渗层,采用扫描电子显微镜(SEM)、能谱仪(EDS)和X射线衍射仪(XRD)等手段分析了渗剂中Y2O3含量对共渗层组织结构的影响,并对基体和渗层的摩擦性能进行了对比研究. 结果表明:不同含量Y2O3制备的渗层具有相似的结构,渗层由内向外均为富Nb的γ-TiAl互扩散区,Ti2Al内层,但外层有所区别,0Y渗层外层为Ti4Cr与(Ti, Nb)Cr4相,2Y和4Y外层为TiCr2、TiCr、Ti4Cr及(Ti, Nb)Cr4相,且渗层厚度随稀土含量的增加先增大后减小,2Y渗层厚度最大;硬度测试显示Cr-Al-Y渗层显微硬度由外层到内逐渐降低,并均高于TiAlNb9合金基体;摩擦磨损试验表明,与GCr15球室温相对摩擦时渗层的摩擦系数和磨损率均低于基体,基体的磨损机理主要为犁削磨损、磨粒磨损和黏着磨损,渗层主要为剥层磨损和磨粒磨损.

     

    Abstract: The work aims to improve wear resistance of TiAlNb9 alloy. In this paper, Y modified Cr-Al coating was prepared on TiAlNb9 surface and diffusing and co-penetrating Cr-Al-Y for 2 h under 1 050 ℃. The coating was prepared in a vacuum furnace. The infiltration agent included high purity Cr powder, Al powder and Y2O3 powder. NH4Cl was used as catalyst and Al2O3 was used as filler. German Zeiss SIGMA 500 scanning electron microscope (SEM) and its own energy spectrum analysis equipment (EDS) were used to observe and analyze the surface, cross-section microstructure and element distribution of the Cr-Al-Yco-deposition coating. The phase composition of the Cr-Al-Y co-deposition coating was analyzed by XRD-6000 X-ray diffractometer (XRD). The friction properties of the TiAlNb9 alloy and the Cr-Al-Y coating were compared. The results showed that all Cr-Al-Y coatings prepared with different contents of Y2O3 were provided with a multi-layer composite structure. Thickness of the Cr-Al-Y coatings firstly increased and then decreased with the addition of Y element in the pack. The thickness of 2Y coating was the largest. The outer layer of 0Y coating was Ti4Cr and (Ti, Nb)Cr4 phases. The outer layers of the 2Y and 4Y coatings prepared at 1 050 ℃ for 2 h were mainly composed of TiCr2, TiCr, Ti4Cr and (Ti, Nb)Cr4 phase. The inner layers of all the coatings were mainly composed of Ti2Al phase, and the Interdiffusion zone were mainly composed of Nb-rich γ-TiAl phase. At room temperature, the hardness test showed that the microhardness of Cr-Al-Y coating decreased gradually from the outer layer to the inner layer, and was higher than that of TiAlNb9 alloy. The microhardness of the Cr-Al-Y coating was up to 1 567.3HV9.8, which was about 4 times of the surface hardness of TiAlNb9 alloy. The friction and wear test was carried out by WTM-2E controllable atmosphere micro friction and wear tester. The friction material was GCr15 ball (diameter 4 mm, hardness 740HV), the load was 5 N, the friction radius was 2 mm, the constant speed was 224 r/min, and the friction time was 60 min. Before and after the experiment, the samples were weighed by FA1004 high-precision electronic analytical balance (0.1 mg). The wear scar morphology was analyzed and characterized. The friction coefficient of TiAlNb9 alloy was about 0.7 and fluctuates greatly. The friction coefficient of Cr-Al-Y coating was stable at about 0.37, and the fluctuation range was very small. The wear rate of Cr-Al-Y coating against GCr15 ball was much lower than that of TiAlNb9 alloy. The friction and wear tests showed that the friction coefficient and wear rate of the Cr-Al-Y coating were lower than those of TiAlNb9 alloy at room temperature when it rubs against GCr15 ball, showing excellent wear resistance. Severe plastic deformation occurred on the surface of TiAlNb9 alloy after friction with GCr15 ball, and a large number of fine scratches and abrasive particles were distributed in the wear zone. The wear mechanisms of TiAlNb9 alloy were ploughing wear, abrasion wear and adhesive wear. There was no plastic deformation on the surface of GCr15 ball after rubbing with Cr-Al-Y coating, and small scratches and adhesions were distributed in the wear area. The wear mechanisms of the Cr-Al-Y coating were delamination abrasion wear and grain-abrasion wear. The experimental results showed that the co-permeation layer prepared when the Y2O3 content in the infiltration agent was 2% had the best effect. The Cr-Al-Y co-deposition coating could effectively improve the friction and wear resistance of TiAlNb9 alloy.

     

/

返回文章
返回