ISSN   1004-0595

CN  62-1224/O4

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UHMWPE表面磨损区变质层演化过程与力学特性研究

The Evolution Process and Mechanical Characteristics of the Metamorphic Layer on the Wear Surface of UHMWPE

  • 摘要: 超高分子量聚乙烯(UHMWPE)作为人工关节的主要衬垫材料,材料磨损及磨屑形成是影响其植入寿命的关键问题. 本文中通过表征UHMWPE表面磨损区域微观形貌和微观组织变化规律,分析磨损区域变质层的演化规律与力学特性. 在摩擦磨损试验的基础上,通过压痕试验和划痕试验发现,随摩擦速度和压力增加,磨损区表面硬度增加,且沿滑动方向的划痕阻力减小. 借助拉曼光谱分析发现,即随摩擦速度增加,磨损区域表层材料的结晶度增加,即聚乙烯分子链会形成长程有序的分布状态. 借助分子动力学模拟方法分析了金刚石压头在UHMWPE表面压痕和划痕的分子过程,分子模拟结果显示压痕深度和划痕阻力也随UHMWPE结晶度增加而降低. 当UHMWPE表面结晶度较高时,聚乙烯分子更容易在金刚石压头的挤压作用下发生塑性流动;相反,结晶度较低时,彼此缠结聚乙烯分子链不利于其塑性流动,导致沿摩擦方向的划痕阻力增加. 因此,磨损后的UHMWPE表面形成了微观组织和力学性能差别于基体的磨损变质层. 随摩擦工况加剧或时间延长,磨损变质层内的或者与基体相连的聚乙烯分子链发生断裂,将造成UHMWPE表面疲劳断裂或形成剥层磨损. 本研究UHMWPE磨损区变质层的演化与力学性能变化规律,对于评价人工关节使用性能具有重要参考价值.

     

    Abstract: Ultra-high molecular weight polyethylene (UHMWPE) is the main liner material for artificial joints, and the tribological performances including material wear and abrasive chip formation, are the critical issues affecting its service life. The friction-induced shear deformation at the microscale is a precursor to the wear of UHMWPE, and the formation and evolution of surface plastic deformation layers depend on their microstructure. The evolution of the metamorphic layer in the wear surface of UHMWPE, as well as the corresponding mechanical properties, were investigated by characterizing microscopic characteristics and microstructures. The experimental results suggested that delamination could be easily observed on the surface of UHMWPE under dry friction conditions, while delamination and adhesion were not common under water lubrication conditions. However, stable and continuous transfer films could be observed on GCr15 steel balls, which were not obvious under dry friction due to the higher friction temperature. Through indentation and scratch tests, we found that the surface hardness of the wear surface increased with the increase of friction speed and pressure, while the scratch resistance along the sliding direction decreased. The Raman spectroscopy analysis result showed that the crystallinity of polyethylene in the wear surface increases as the friction speed increases, indicating that the polyethylene molecular chains formed a long-range ordered distribution state. This implies that the plastic flow on the surface of UHMWPE could result in the rearrangement of polyethylene molecules at the micro-scale, i.e., the change of microstructures, and reduce the mechanical performance in the wear area. In addition, the molecular dynamics simulation method was employed to investigate the indention and scratch molecular process of a diamond indenter on amorphous UHMWPE substrates. The simulation results suggested that both the indention depth and the scratch resistance decreased as the crystallinity of the amorphous UHMWPE substrates increases. Under a higher crystallinity of UHMWPE, polyethylene molecules were more likely to undergo plastic flow under the extrusion of the diamond indenter. On the contrary, with a lower crystallinity, polyethylene chains had entangled distribution, which exerted a higher resistance to their plastic flow, and increased scratch resistance in the direction of friction. Therefore, a metamorphic layer, where the microstructure and mechanical properties differ from the bulk UHMWPE, was formed on the wear surface. As the friction condition intensifies or time prolongs, the polyethylene molecular chains in wear zones or those connected to the substrate could break, causing fatigue fracture or formation of delamination wear on the surface of UHMWPE. At the same time, the wear debris could adhere to the counterpart by forming transfer films, especially under water lubrication conditions. The investigation of the evolution and mechanical characteristics of the metamorphic layer on the wear surface of UHMWPE may help the evaluation of the performance of artificial joints.

     

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