ISSN   1004-0595

CN  62-1224/O4

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新型聚羟基脂肪酸酯基环境友好型润滑脂的制备及性能研究

Preparation and Performance Study of New Polyhydroxyalkanoates-Based Environmentally Friendly Grease

  • 摘要: 随着原材料的短缺和人们环境保护意识的不断增强,可生物降解润滑脂的重要性逐渐增强,该工作中旨在寻找一种新型的绿色稠化剂,扩宽可再生和可生物降解原料制备润滑脂的应用范围. 经过研究发现聚羟基脂肪酸酯材料聚3-羟基丁酸酯-4-羟基丁酸酯(P34HB)具备稠化生物质基蓖麻油的潜力,并以此为稠化剂制备了一系列不同浓度的新型润滑脂. 系统地考察了其理化特性、流变特性以及摩擦学特性. 研究结果表明:P34HB润滑脂的胶体安定性和氧化安定性随着稠化剂含量增加而有所提升. P34HB润滑脂稠化剂微观结构呈现片状的不规则堆叠结构,与锂基润滑脂的纤维状螺旋结构截然不同. P34HB润滑脂体系符合Carreau Yasuda模型,表现出非牛顿流体典型的剪切稀化特性. 在温和的摩擦条件下,稠化剂含量为48%的P34HB润滑脂表现出与对照组蓖麻油锂基润滑脂相当的摩擦学性能. 该研究为P34HB在润滑领域应用提供了有效策略,为开发新一代环境友好型润滑脂开辟了新的途径.

     

    Abstract: Given the escalating global energy consumption, the inadequacy of resource reserves, and the increasingly prominent issue of environmental pollution, employing green materials for grease formulation holds immense significance in achieving sustainable development for both the economy and the environment. This work aimed to discover a new type of green thickener to broaden the application range of renewable and biodegradable materials in lubricating grease preparation. We had found that poly (3-hydroxybutyrate-co-4-hydroxybutyrate) (P34HB) possessed biodegradability, gel-forming ability and excellent mechanical properties by consulting literature. It was a promising petroleum-based material substitute in various fields. Moreover, in various fields of study, we had observed a remarkable similarity between the microstructure of the P34HB material employed for sample preparation and that of conventional lithium-based greases. For instance, electrospun P34HB exhibited a fibrous architecture. Collectively, we positted that the P34HB material exhibited potential for augmenting the viscosity of base oil. In this study, a range of novel greases with varying concentrations of P34HB as the thickener and castor oil as the base oil was prepared. The impacts of different thickener concentrations on physicochemical, rheological, and tribological properties were comprehensively investigated. The findings demonstrated that the colloid stability and oxidation stability of P34HB lubricating grease improved with an increase in thickening agent content. The SEM analysis revealed that the microstructure of the P34HB grease thickener differed from the fiber helical structure observed in lithium-based grease, exhibiting an irregular stacking sheet structure akin to bentonite and certain polyurea greases. The formation of this form might be attributed to the hydrogen bonding between P34HB and castor oil, as evidenced by the Fourier infrared spectrum and Raman spectral analysis. This interaction leaded to irregular accumulation and aggregation of sheet materials, thereby impeding the flow of base oil. The rheological property test results additionally demonstrated that the P34HB grease system exhibited shear-thinning behavior and adhered to the Carreau Yasuda model (R2>0.999), thereby confirming its non-Newtonian properties akin to conventional greases available in the market. Additionally, the friction behavior results demonstrated that under mild friction conditions, the P34HB lubricating grease with a thickening agent content of 48% demonstrated frictional properties comparable to the control group, castor oil lithium-based grease. The preliminary analysis results of the lubrication mechanism of P34HB, combined with SEM and XPS techniques, revealled that the thickener microstructure in the P34HB grease system exhibited a relatively thinner sheet-like morphology (with a thickness less than 100 nm). Consequently, it could be inferred that during the friction process, a significant number of small-sized sheet structures were continuously transferred to the surface of the friction pair through the base oil under frictional forces. This transfer effectively supported and maintained an adequate thickness of the oil film within the contact area, working synergistically with subsequent chemical reaction films to provide lubrication. This study provided an effective strategy for the application of P34HB in the lubrication field and paved the way for the development of a new generation of environmentally friendly lubricating greases.

     

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