ISSN   1004-0595

CN  62-1224/O4

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二氧化硅纳米颗粒协同碳纤维增强复合材料防滑和耐磨性能研究

Synergistic Effect of Silica Nano-Particles and Carbon Fiber on the Antiskid and Wear Resistance Properties of Brake Composites

  • 摘要: 为了增强摩擦制动材料的防滑性能和耐磨性能,采用具有高强度的碳纤维(CF)和优异增摩性能的二氧化硅纳米颗粒(SiO2NPs)改性聚氨酯(TPU)并制备新型SiO2NPs/CF/TPU复合材料,探究不同质量分数SiO2NPs和CF对复合材料表面在水润滑条件下摩擦学性能的影响. 结果表明:SiO2NPs与摩擦副表面微粗糙峰之间的啮合作用将纯TPU材料的黏着磨损行为转变为磨粒磨损,摩擦系数从0.15增大到0.6,改善了复合材料的防滑性能,但降低了其耐磨性能. 添加CF有利于改善复合材料在摩擦磨损过程中的失效行为,提高复合材料的耐磨性能. 另一方面,由于SiO2NPs和CF的疏水性,改性复合材料的水接触角从67.55°增大到了112.10°,将亲水性TPU转变为疏水性复合材料,降低了水分子在摩擦表面的吸附性,削弱了水的润滑作用,进一步改善其在湿滑环境下的防滑性能. 当SiO2NPs和CF的质量分数分别为3%和9%时,改性复合材料的摩擦系数稳定在0.5附近,平均摩擦系数增大了204.26%,与质量分数12%的SiO2NPs改性复合材料相比,磨损率下降了96.28%,表现出优异的防滑与耐磨性能. 该研究可为设计和制造在湿滑环境下具有优异防滑性能和耐磨性能的摩擦制动材料提供参考.

     

    Abstract: This study aims to investigate the antiskid and wear resistance properties of friction brake materials in slippery environments. For this purpose, the hydrophobic silica nano-particles (SiO2NPs), with superior friction-enhancing properties, and high-strength carbon fiber (CF) were chosen as additives to modify thermoplastic polyurethane (TPU) and novel TPU matrix composites composed of SiO2NPs, CF and TPU were fabricated. The tribological measurements were conducted by using a ball-on-disk tribometer with a rotary sliding contact mode in aqueous environments to reveal the antiskid performance and mechanism of modified TPU composites. The impacts of varying mass fraction of SiO2NPs and CF on the antiskid performance and wear resistance of modified TPU composites were investigated under different load (10, 30, and 50 N) and sliding speed (60, 120, and 180 r/min) conditions. The typical mechanical properties, water contact angle, friction coefficient, wear rate, wear morphology of TPU composites were analyzed. The results showed that the meshing effect between the SiO2NPs and the micro-asperities of counterpart surfaces changed the wear behavior of TPU composites from adhesive wear to abrasive wear, resulting in an increased frictions coefficient and improved antiskid properties. However, the wear resistance of modified TPU composites was impaired. The TPU composite modified with 12% SiO2NPs exhibited the largest frictions coefficient, fluctuating around 0.6, although the mechanical properties were weakened. The introduction of CF significantly enhanced the mechanical properties and thermal stability of modified TPU composites. The tensile strength of the TPU composite modified with 3% SiO2NPs and 9% CF reached 37.09 MPa, which was 246.90% larger than that of the TPU composite modified with 12% SiO2NPs. This enhancement facilitated the inhibition of failure behavior during friction and reduced the wear rate. Additionally, the CF peeled off from the matrix was prone to fill the defects on the wear surface and formed a tribo-film, protecting the matrix material from severe wear and eventually enhancing the wear resistance. Furthermore, the water contact angle of modified TPU composites increased from 67.55° to 112.10° due to the hydrophobicity of SiO2NPs and CF, changing the TPU from hydrophilic to hydrophobic. As a result, the absorption of water molecules at the friction interface weakened, reducing its lubricating effect and further enhancing the antiskid property of modified TPU composites. The synergistic effect of the SiO2NPs and CF made the TPU composite modified with 3% SiO2NPs and 9% CF exhibit both high frictions coefficient and low wear rate. Its frictions coefficient curve stabilized at about 0.5, and the average frictions coefficient increased by 204.26% compared to that of pure TPU. The wear rate was reduced by 96.28% compared to that of composite modified with 12% SiO2NPs, demonstrating excellent antiskid and anti-wear properties. The findings obtained in this study provided a reference for designing and fabricating polymer-based friction brake composites with prominent anti-slip and high wear resistance in slippery environments.

     

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