ISSN   1004-0595

CN  62-1224/O4

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乙二醇难燃液压液的摩擦学性能研究

Frictional Performance of Water-Glycol Fire-Resistant Hydraulic Fluid

  • 摘要: 乙二醇难燃液压液已经广泛应用于存在火灾隐患的液压系统,为了探究其在不同工况下的摩擦学性能,本文中使用四球摩擦磨损试验机研究不同载荷、转速和温度对乙二醇难燃液压液润滑性能的影响. 利用光学显微镜和三维白光干涉表面形貌仪分析其磨损性能,通过X射线光电子能谱分析仪和扫描电子显微镜等对磨损区域微观形貌及磨损机制进行分析. 结果表明:随着载荷或转速的增加,平均摩擦系数和磨损率呈现先减小后增大的规律;随着温度升高,摩擦系数和磨损率均增大. 在载荷为392 N,转速为1 200 r/min,温度在40 ℃以下时乙二醇难燃液压液的润滑性能最好. 低载、低速和低温时系统的磨损机制以磨粒磨损为主;工况达到高载(588 N)或高转速(2 400 r/min)及高温(85 ℃)时,磨损机制变为黏着磨损和疲劳磨损. 本工作对于改进工程应用、延长设备寿命和预防故障等都具有重要意义.

     

    Abstract: With the continuous development of industrial technology, hydraulic systems have become an indispensable part of modern industry, and hydraulic oil is the core element of hydraulic systems. Traditional oil-based hydraulic oils are gradually becoming unsuitable for modern hydraulic systems due to their environmental pollution, flammability, and other reasons. In addition, the current hydraulic system is gradually developing towards high pressure, high speed, and high temperature. Traditional oil-based hydraulic oils are prone to combustion, causing safety hazards and property damage. Therefore, water-based hydraulic fluids are gradually dominating the market with their environmental advantages, good flame resistance and stability. Water–glycol fire-resistant hydraulic fluids (HFC) is the most widely used type of water-based hydraulic fluid, and HCF is now widely used in marine equipment, aviation, and mining fields. In order to research the tribological performance of water–glycol fire-resistant hydraulic fluids under different working conditions, this paper studied the effects of different loads, speeds, and temperatures on the tribological performance of HFC using a four-ball friction and wear testing machine, and the variation of viscosity of HFC with temperature was tested using a rheometer. The surface parameters of the wear area of the friction pair under different working conditions were analyzed using VHX-6000 optical microscope and ZYGO three-dimensional white light interference surface morphology instrument, and the corresponding wear rate was calculated. In addition, the microstructure and chemical composition of the wear area of the friction pair were analyzed using a field emission environment scanning electron microscope. X-ray photoelectron spectroscopy (XPS) was used to analyze the elemental changes in the wear area under different working conditions. The results indicate that with the increase of load and speed, the average friction coefficient and wear rate first decreased and then increased. When the load reached to 588 N, the wear rate of the specimen increased by 168% compared to 392 N. When the speed increased to 2400 r/min, the wear rate increased by 142% compared to 1200 r/min. As the temperature increased, the friction coefficient and wear rate also increased. When the temperature reached to 85 ℃, the wear rate reached 1.17×10−8 mm3/(N·m), an increase of 328% compared to 25 ℃. When the working conditions were 400 N, 1200 r/min, and 25 ℃, water–glycol fire-resistant hydraulic fluids had the best lubrication performance, the lowest friction coefficient and wear rate. The wear mechanism of the system at low load, low speed and low temperature was mainly abrasive wear. When the working condition reached high load (588 N) or high speed (2400 r/min) and high temperature (85 ℃), the wear mechanism changed to adhesive wear and fatigue wear. This work was of great significance for improving engineering applications, extending equipment life and preventing failures.

     

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