ISSN   1004-0595

CN  62-1224/O4

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大蒜油功能化炭纳米材料的制备及其摩擦学性能

Preparation of Garlic Oil-Functionalized Carbon Nanomaterials for Tribological Application

  • 摘要: 在日常生活和工业生产中,摩擦会导致能量损耗、机械使用寿命缩短和效率降低. 寻求有效的减摩抗磨方法引起了广泛的关注. 润滑油是降低摩擦,减小磨损的有效方法. 随着工业的飞速发展,基础油由于性能单一已经难以满足现代工业的飞速发展,而润滑添加剂可以弥补基础油的性能不足,是改善润滑性能的有效方法. 炭纳米材料由于具有良好的化学稳定性、优异的机械性能和高导热性能等,成为润滑剂添加剂的理想材料. 本文中采用苯胺和吡咯界面聚合的方式制备聚苯胺吡咯(PACP),并将其作为前驱体,经过一定温度碳化后制备1类有机炭纳米材料(PCN). 随后用KH590对PCN进行表面改性,制备出表面接枝-SH的炭纳米材料(SH-PCN). 最后用大蒜油(GO)对SH-PCN进一步功能化,提高炭纳米材料在基础油中的分散稳定性及摩擦学性能. 大蒜油由于富含一系列有机硫化物,主要成分包括二烯丙基二硫化物,其化学结构与硫化异丁烯相似,因此表现出良好的极压能力,通过偶联剂接枝将大蒜油与炭基体进行化学键合,获得大蒜油功能化的炭纳米材料. 对大蒜油功能化的炭纳米材料的结构、形貌和组成等进行了一系列的分析表征. 从形貌中可以看出经过高温炭化后PCN依然保持着良好的球体,这是由于PACP的超交联共轭结构;FT-IR,XPS及Zeta电位测试结果表明了大蒜油GO成功接枝到有机炭纳米材料上. 研究了其作为润滑油添加剂的摩擦学性能,所制备的GO-SH@PCN-500作为润滑添加剂可将基础油的抗载荷能力从200 N提高到450 N,平均摩擦系数从0.18降低到0.11,磨损体积从2.5×105 μm3降低到0.13×105 μm3. 进一步对磨斑表面分析后得知,在摩擦过程中炭纳米材料和钢基体发生摩擦化学反应,生成以碳氮化物、铁硫化物和铁氧化物等为主的摩擦保护膜,其可以阻止摩擦副的直接接触,从而保护摩擦副表面,减少摩擦磨损. 本研究为制备炭纳米润滑添加剂材料提供了1种可行思路,获得了影响润滑添加剂摩擦学性能的因素,有助于进一步设计高性能炭纳米润滑添加剂材料.

     

    Abstract: In daily life and industrial production, friction can lead to the loss of energy, which will reduce the efficiency of machinery and even reduce the service life of equipment. The pursuit of effective anti-wear and wear reduction strategies has aroused great interest. Lubricating oil is an effective solution to reduce friction and wear. However, the base oil with limited performance is difficult to keep up with the rapid development of modern industry. Lubrication additives are essential to compensate for these deficiencies and provide an effective method to improve lubrication performance. Carbon nanomaterials are known for their exceptional chemical stability, mechanical properties, and thermal conductivity, making them ideal candidates for lubricant additives. In this paper, polyaniline pyrrole (PACP) was prepared by interfacial polymerization of aniline and pyrrole, which was used as a precursor and carbonized at a certain temperature to prepare a class of organic carbon nanomaterials (PCN). Then, the PCN was modified with KH590 to obtain the–SH groups functionalized PCN (SH-PCN). Finally, SH-PCN was further functionalized with garlic oil (GO) to improve their dispersion stability and tribological performance in base oil. Garlic oil, rich in organic sulfides such as diallyl disulfide and isobutylene sulfide, demonstrated excellent extreme pressure capabilities. The GO was chemically bonded to the surface of carbon nanomaterials via a coupling agent, resulting in garlic oil-functionalized carbon nanomaterials. The structure, morphology and composition of the synthetic materials were analyzed comprehensively. It could be seen from the morphology that PCN still maintained good spheroid morphology after carbonization at high temperature, which was due to the hypercross linked conjugated structure of PACP. These test results of FI-IR, XPS and Zeta potential clearly indicated the successful grafting of garlic oil (GO) onto the PCN carbon nanomaterials. Subsequently, their tribological performances were evaluated under different test conditions (different addition amount, changing loads, changing temperatures and frequencies). The prepared GO-SH@PCN-500 as a lubricant additive could increase the load resistance of base oil from 200 N to 450 N, reduce the average friction coefficient from 0.18 to 0.11, and reduce the wear volume from 2.5×105 μm3 to 0.13×105 μm3. The excellent tribological performances were due to the formation of a strong protective film through the tribochemical reaction between the friction pairs, which effectively prevented direct contact between the friction pairs and significantly reduced friction and wear. This research not only provided a viable approach for the preparation of carbon nanomaterials as lubricating additives but also identifies the factors influencing the tribological properties of these additives, which contributing to the development of carbon-based lubricant additives with improved tribological performance for practical applications.

     

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