ISSN   1004-0595

CN  62-1224/O4

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MoS2-TiCr/C涂层在大气及海水环境中的摩擦学行为研究

Tribological Behavior of MoS2-TiCr/C Coating in Atmospheric and Seawater Environment

  • 摘要: 为了寻求MoS2基涂层在海洋环境中应用的可能性,通过磁控溅射制备了纯MoS2、MoS2-TiCr和MoS2-TiCrC涂层. 系统地表征了各涂层的化学组成、相结构、微观形貌和机械性能. 详细评估了各涂层在大气环境和人工模拟海水环境中的摩擦磨损行为. 结果表明:对MoS2进行Ti、Cr和C元素的掺杂降低了涂层的结晶程度,增加了涂层的致密性、硬度和弹性模量. 在大气环境中,MoS2-TiCr涂层的摩擦系数(0.083 4)和磨损率0.75×10−6 mm3/(N·m)均最低. 在海水环境中,由于海水润滑的主导作用,纯MoS2、MoS2-TiCr和MoS2-TiCrC涂层的摩擦系数几乎一致(≈0.063),但MoS2-TiCrC涂层的磨损率最低0.27×10−6 mm3/(N·m). 在海水腐蚀和机械磨损的共同作用下,Ti和Cr含量较高的MoS2-TiCr涂层存在明显的剥落腐蚀行为,因此其磨损率较高2.94×10−6mm3/(N·m).

     

    Abstract: MoS2 has excellent lubrication performance resulting from its interlayer shear properties, so it often serves as a solid lubricant in various industrial fields. It is particularly useful for mechanical equipment components such as bearings, gears, and bolts. Unfortunately, the outstanding lubrication performance of MoS2 is easily affected by H2O and O2, which makes MoS2 solid lubrication coating typically present a short service life in high humidity and aerobic environments. Doping MoS2 with elements is a reliable and promising method to improve the compactness of the microstructure, mechanical properties, friction, and wear performance of MoS2-based composite coating. At present, a large number of studies have focused on exploring the friction and wear behavior of MoS2-based composite coatings in a vacuum, inert gas, or atmospheric environments, with few studies reporting the friction and wear behavior of MoS2-based composite coatings in the marine environment. To explore the possibility of the application of MoS2-based coatings in marine environments, pure MoS2, MoS2-TiCr, and MoS2-TiCrC coatings were deposited on the surface of a titanium alloy (Ti-6Al-4V) using a non-equilibrium magnetron sputtering system. Electron probe microscopy (EPMA), XRD, Raman spectroscopy, SEM, and nanoindentation were carried out to systematically characterize the chemical composition, phase structure, microstructure, and mechanical properties of the coatings. The friction and wear behavior of the coatings in atmospheric and artificially simulated seawater environments were evaluated in detail using a ball-on-plate tribometer. The research results revealed that doping with Ti, Cr, and C elements in MoS2 changed the crystal structure of MoS2 from long-range order to short-range order or disorder (grain refinement), reduced the crystallinity of the composite coatings, and increased the microstructure density, hardness, and elastic modulus of the composite coatings. In the atmospheric environment, both the friction coefficient (0.083 4) and wear rate 0.75×10−6 mm3/(N·m) of MoS2-TiCr coating were the lowest, which was accounted for its dense microstructure and exceptional mechanical properties. In artificially simulated seawater environments, due to the dominant role of seawater lubrication, the friction coefficients (μ) of pure MoS2, MoS2-TiCr, and MoS2-TiCrC coatings were almost identical, with values of 0.063 7, 0.062 3, and 0.062 9, respectively. It was worth noting that the MoS2-TiCrC coating had the lowest wear rate in a seawater environment 0.27×10−6 mm3/(N·m), which was ascribed to the dissociation of a large number of H2O molecules into -H and -OH under the action of frictional heat, passivating the suspended C bonds on the worn surface, and reducing the wear of the composite coating. In addition, the pure MoS2 coating had the highest wear rates under both atmospheric and seawater environmental conditions, with values of 25.54×10−6 mm3/(N·m) and 28.16×10−6 mm3/(N·m), respectively. Under the combined action of seawater corrosion and mechanical wear, MoS2-TiCr coating with higher Ti and Cr contents exhibited significant peeling corrosion behavior, resulting in a higher wear rate of MoS2-TiCr coatings in the seawater environment 2.94×10−6 mm3/(N·m). The research results provided an understanding of the failure and lubrication behavior of MoS2-based composite coatings in marine environments, providing certain scientific guidance for the application of MoS2-based coatings in marine environments.

     

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