ISSN   1004-0595

CN  62-1224/O4

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二硫化钼功能化聚四氟乙烯稠化剂构筑及摩擦学性能研究

Construction and Tribological Properties of Molybdenum Disulfide Functionalized PTFE Thickener

  • 摘要: 调控稠化剂的组成和结构是开发高性能工业润滑脂的重要前提,本文中采用一步水热法制备了MoS2负载聚四氟乙烯(PTFE)杂化体系,将可极化的Mo原子与活化的PTFE基体表面的含氧官能团偶联,得到二硫化钼功能化聚四氟乙烯(PTFE/MoS2)杂化物. 以此杂化物来稠化聚α烯烃基础油(PAO40)制备功能润滑脂,所制备的PTFE/MoS2润滑脂显著降低了四球点接触下的摩擦(392 N载荷下平均摩擦系数降低33.3%)和磨损(588 N载荷下磨斑直径降低27.9%),PTFE/MoS2稠化剂具有优异的稠化和润滑功能. 优异的摩擦学性能主要取决于PTFE上均匀分布的MoS2层间滑移和界面摩擦化学膜的形成,所制备的二硫化钼功能化聚四氟乙烯稠化剂为开发新型高性能润滑脂带来一定启发.

     

    Abstract: Key equipment is unavoidable to encounter friction loss and severe wear failure under extreme conditions during the production of major apparatus, including high energy consumption, high safety risk, and low utilization efficiency, which poses significant obstacles to the advancement of manufacturing technology and enterprise cost management. Lubricating grease as a common lubricant for large machinery and equipment, playing a vital role in the friction reduction and anti-wear of mechanical equipment. Traditional grease composed of two independent dispersants of thickener and additive faces numerous technical barriers such as environmental adaptability, performance stability and product refinement. A crucial prerequisite for obtaining high performance interface lubrication is to regulate the composition and structure of thickener for grease. On the basis of the intrinsic structure and interfacial lubrication characteristics of grease, regulating the composition and structure of thickeners is essential for the development of high-performance industrial lubricating greases. A MoS2-supported polytetrafluoroethylene (PTFE) hybrid system was fabricated using a single-step hydrothermal procedure. Molybdenum disulfide functionalized polytetrafluoroethylene (PTFE/MoS2) hybrid was obtained by coupling polarizable Mo atoms with oxygen-containing functional groups on the surface of an activated PTFE matrix. Using this as a thickener to modulate polyalphaolefin base oil (PAO40) produced a PTFE/MoS2 lubricating grease that substantially reduced friction (33.3%) and wear under four ball point contact. The PTFE/MoS2 thickener possessed superior thickening and lubrication properties. MoS2 possessing interlayer slip effect and the formation of interfacial frictional chemical films were primarily responsible for the outstanding tribological performance. The prepared molybdenum disulfide-functionalized polytetrafluoroethylene thickener provided ideas for the creation of new high-performance grease.

     

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