ISSN   1004-0595

CN  62-1224/O4

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考虑动环受热变形的机械密封润滑性能分析

Considering the Lubrication Performance Analysis of Mechanical Seals under the Thermal Deformation of the Dynamic Ring

  • 摘要: 高温、高压和高速等高参数化的发展对动压机械密封的设计提出了更高的要求,针对涡轮泵螺旋槽动压机械密封动环表面螺旋槽的受热变形问题展开研究,分析了涡轮泵动环的使用工况并对动环的热变形进行了有限元仿真分析;根据对动环端面的热变形分析,对动环表面螺旋槽的变形量进行了量化,分为槽深变形量、槽宽变形量和螺旋角变形量,通过建立螺旋槽热变形下的动压机械密封性能计算模型,分析了螺旋槽热变形机械密封对开启力、泄漏量和膜厚等润滑性能的影响. 研究结果表明:槽宽变形量与螺旋角变形量对机械密封润滑性能影响较小,槽深变形量对机械密封润滑性能影响较大,转速为40 000 r/min,槽深变形量为3 μm时,与不考虑变形时相比,开启力、泄漏量和膜厚分别变化48.1%、83.3%和59.0%,可见变形的影响不可忽视. 通过对螺旋槽尺寸变化量进行热变形分析,并根据这些变化量对密封性能进行分析,可为机械密封的设计提供重要的参考依据.

     

    Abstract: Mechanical seal is a common sealing device in fluid machinery, among them, the spiral groove mechanical seal with fluid dynamic pressure effect as the most common non-contact seal has the advantages of small end face wear, reliable structure, adaptability, able to withstand a certain degree of temperature change, long service life, etc., and has been more widely used in various fields, including rocket engine turbine pumps, nuclear power plant cooling pumps, and upstream pumping equipment. As the working conditions change to high temperature and high pressure, the pumps have been widely used in various fields. With the development of working conditions to high temperature, high pressure, high speed and other high parameters, the design of the dynamic pressure mechanical seal has put forward higher requirements. The thermal deformation of the spiral groove on the dynamic ring surface of the turbine pump spiral groove dynamic mechanical seal was studied. Firstly, the working conditions of the turbine pump dynamic ring were analyzed, and the thermal deformation of the dynamic ring was analyzed in detail by using finite element simulation technology. On the basis of the thermal deformation analysis of the end face of the moving ring, the deformation of the spiral groove on the surface of the moving ring was quantified, which was divided into the deformation of the groove depth, the deformation of the groove width and the deformation of the spiral angle. Afterwards, a calculation model of the dynamic pressure mechanical seal performance under the thermal deformation of the spiral groove was established based on the traditional Reynolds lubrication equation, etc., and the correctness of the model was verified by comparing it with the theoretical results and literature data. Finally, the model was used to analyze the effects of different spiral groove geometrical parameters on the lubrication properties, such as opening force, leakage and film thickness under the influence of thermal deformation of the spiral groove dynamic ring. The results showed that the changes of groove depth, groove width and helix angle due to the thermal deformation of the moving ring would lead to different degrees of increase in opening force, leakage and film thickness, among which the deformation of groove width and helix angle had less influence on the lubrication performance of the mechanical seals, and the deformation of groove depth had a greater influence on the lubrication performance of the mechanical seals, with a rotational speed of 40 000 r/min and a deformation of groove depth of 3 μm compared with that when the deformation was not taken into account. Opening force, leakage and film thickness changed by 48.1%, 83.3% and 59.0%, respectively, which showed that the influence of deformation could not be ignored. Through the thermal deformation analysis of the spiral groove size changes, and according to these changes in the seal performance analysis, it could provide an important reference for the design of mechanical seals.

     

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