ISSN   1004-0595

CN  62-1224/O4

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单油酸甘油酯改性凹凸棒石作为润滑油添加剂的摩擦自修复性能研究

Tribological Self-Repairing Performance of Single Oleic Glycerol Ester-Modified Attapulgite as a Lubricant Additive

  • 摘要: 采用SRV高频往复摩擦试验机考察了单油酸甘油酯改性凹凸棒石作为PAO6润滑油添加剂对GCr15钢摩擦副摩擦磨损性能的影响. 通过扫描电子显微镜、透射电子显微镜、X射线能谱仪、共聚焦显微镜、X射线光电子能谱仪等对磨痕的表面形貌、元素与物相组成等进行了分析,探究了摩擦行为驱动下凹凸棒石添加剂修复磨痕表面的作用机制. 结果表明,单油酸甘油酯改性的凹凸棒石作为PAO6润滑油添加剂能够显著改善GCr15钢的摩擦学性能,摩擦系数降低了57.1%,磨损率显著降低了86.3%,这是由于单油酸甘油酯具有良好的减摩作用,凹凸棒石在磨痕表面形成高耐磨的修复膜,使其耐磨性获得显著提高. 进一步研究发现,凹凸棒石只有在较高载荷下容易发生摩擦化学反应,从而形成一层由底部铁的氧化物为支撑主体、上部硅酸盐与硬质陶瓷物相及少量碳等构成的复合修复膜,修复膜优先在犁沟处沉积并逐渐向整个摩擦接触界面扩散生长.

     

    Abstract: Attapulgite is a water-containing magnesium-aluminum-rich silicate clay mineral with one-dimensional rod-like morphology, the structural layer is composed of two layers of silica-oxygen tetrahedra and one layer of magnesium-oxygen octahedra. The unique layer-chain microporous structure enable sit to utilize the mechanical energy released from the friction process to generate physicochemical interactions in the lubricant medium to form a layer of oxide-based metal-ceramic self-healing film with high hardness, high strength and smoothness. It can achieve the healing effect on the worn surface and thus improve the tribological properties of the metal-based materials. It has been reported that as an additive in lubricant oils or greases, attapulgite fibers have been shown to be effective in reducing the friction and wear of steel contacts. As a result, layered silicate minerals are attracting more attention for their excellent tribological properties, simple processing, low cost and environmental friendliness in industry. They are expected to be an alternative to conventional antiwear additives containing contaminant elements such as S, P and Cl, and can be used in engines, transmissions, large industrial equipment and other lubrication systems to achieve energy savings and maintain reliability. Previous studies on attapulgite have mainly focused on its effect on its tribological properties, however, the research on its anti-wear and the self-repairing mechanism on the worn surface, especially its micro-mechanism for anti-wear repair of metal friction substitutes, has not been sufficiently investigated. In this study, the effects of incorporating glycerol monooleate-modified attapulgite into PAO6 base oil on the friction and wear characteristics of GCr15 steel tribopairs were thoroughly investigated. Employing an SRV high-frequency reciprocating tribometer, a comprehensive analysis was conducted. Various analytical techniques, including scanning electron microscopy, energy dispersive X-ray spectroscopy, transmission electron microscopy, confocal spectroscopy and X-ray photoelectron spectroscopy were utilized to determine the surface morphology, elemental composition, and structural features of the wear scar. The results disclosed the mechanism by which attapulgite additives assist in the repair of wear scars and enhance tribological properties. It was found that the addition of glycerol monooleate-modified attapulgite significantly improved the tribological performance of GCr15 steel, evidenced by a 57.1% reduction in the friction coefficient and an 86.3% decrease in wear rate. This enhancement was attributed to the anti-friction properties of glycerol monooleate. Furthermore, attapulgite was observed to form a sturdy, wear-resistant repair film on the wear scar surface, significantly increasing wear resistance. Under high-load conditions, attapulgite undergone tribochemical reactions, resulting in the formation of a composite repair film. This film comprising an iron oxide layer atop the substrate, with additional layers of silicate components, a hard ceramic phase and a trace amount of carbon preferentially deposited in the furrows of the wear scar and gradually extended over the entire contact interface. The outcomes of this research highlighted the role of glycerol monooleate-modified attapulgite, holded crucial implications for the development of advanced lubricants and offered a strategic pathway to significantly enhance the longevity and performance of mechanical systems.

     

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