ISSN   1004-0595

CN  62-1224/O4

高级检索

滑差率对动车组车轮钢滚动接触疲劳性能的影响研究

Effect of Slip Ratio on the Rolling Contact Fatigue Performance of Wheel Steel Used in EMU

  • 摘要: 车轮滚动接触疲劳是影响列车运行安全和使用寿命的重要因素,轮轨间滑差率会对滚动接触疲劳损伤产生显著影响,为了分析滑差率对动车组车轮钢滚动接触疲劳性能的影响,本研究开展了水润滑条件下的车轮钢滚动接触疲劳试验,分析了不同滑差率条件下车轮钢的摩擦磨损行为和滚动接触疲劳损伤特征;通过安定图理论分析裂纹萌生行为,通过基于最大周向力准则和流体腔技术的有限元仿真分析裂纹扩展行为;在此基础上,阐明了滑差率对车轮钢滚动接触疲劳性能的影响机理. 试验结果表明,随着滑差率的增加,车轮钢试样的牵引系数增加,磨损加剧,滚动接触疲劳寿命先减小后增大. 通过安定图理论分析表明,随着滑差率增加,表面滚动接触疲劳损伤指数FIsurf增加,促进了疲劳裂纹萌生. 有限元仿真分析发现,随着滑差率增加,裂纹等效应力强度因子峰值Kθ,max增加,促进了疲劳裂纹扩展. 磨损的增加抑制了滚动接触疲劳裂纹的萌生和扩展. 因此,滚动接触疲劳与磨损的竞争导致车轮试样的接触疲劳寿命随着滑差率的增加呈先减小后增大的趋势. 本研究还发现,通过最大周向力准则和流体腔技术可预测水润滑条件下的车轮钢滚动接触疲劳裂纹扩展路径.

     

    Abstract: Rolling contact fatigue (RCF) is a significant factor affecting service safety and life of trains,and the slip ratio between wheels and rails greatly affects RCF damage. In order to analyze the influence of slip ratio on the RCF performance of wheel steel utilised in electric multiple unit (EMU), this study conducted a rolling/sliding test for wheel steel under the water lubrication condition at different slip ratios. Then, the traction coefficient, wear and RCF behaviors of the experimental specimens were analyzed. The theory of the shake down map was used to analyze the RCF cracks initiation behavior. Finite element (FE) simulation was conducted to investigate the RCF cracks propagation behavior based on the fluid cavity technology and the maximum circumferential stress criterion. The experimental results revealed that, with an increase in the slip ratio, both the traction coefficient and the wear loss of wheel specimens increased, the degree of oxidation in the contact area intensified, and the plastic deformation of the surface layer of the wheel specimens increased, while the RCF life of the wheel specimens initially decreased and then increased. The analysis based on theory of the shake down map suggested a positive correlation between the traction coefficient μ and the surface RCF damage index FIsurf. With an increase in the slip ratio, the traction coefficient increased, resulting in an increase in the the surface RCF damage index FIsurf, there by facilitating the initiation of fatigue cracks and reducing the fatigue life of wheel specimens. The FE simulation analysis found that the maximum equivalent stress intensity factor, Kθ,max, increased as the slip ratio increased, which promoted the propagation of fatigue cracks and eventually reduced the fatigue life of wheel specimens. In addition, the increase in the wear inhibited the initiation and propagation of the RCF cracks, resulting in the increase of the fatigue life of wheel specimens. Consequently, the competition between RCF and wear resulted in a pattern: in cases of the slip ratio increased from 0.2% to 0.6%, the low wear rate occurred and the damage of the wheel specimens was dominated by the RCF, so the fatigue life of the wheel specimens decreased; in cases of the slip ratio further increased from 0.6% to 1.0%, the wear rate increased and the damage of the wheel specimens was governed by the wear, leading to an increase in the fatigue life of the wheel specimens. Moreover, the experimental observations found that fatigue cracks in the wheel specimens propagated in three directions, and the FE simulation results showed that the maximum equivalent stress intensity factor Kθ,max had three peaks in a contact cycle, meaning that fatigue cracks also had three propagation paths. The propagation directions agreed with the experimental observations, indicating that fatigue crack propagation path under the rolling/sliding condition could be predicted via the fluid-cavity technique and the maximum circumferential stress criterion.

     

/

返回文章
返回