ISSN   1004-0595

CN  62-1224/O4

高级检索

新型自冲击密封的泄漏特性与封严机理初探

Initially Search on Leakage Characteristics and Sealing Mechanism of a New Type Self-Impact Seal

  • 摘要: 新型自冲击密封提出以来持续受到同行学者和行业专家的广泛关注和认可,本文中进一步通过对自冲击密封热力学效应及各类流场的剖析,建立起新型密封热力学效应与泄漏量的关系,从热力学角度分析了新型密封的流场特性与泄漏特性,研究了几何参数、工况参数、密封性能参数及其相互间的联系和规律. 结果表明:建立的泄漏公式与仿真结果符合较好(变转速下误差为7.59%),可以较好的反映热力学效应与泄漏之间的关系;当密封间距h≤200 μm时,密封熵增效果随密封间隙变化最为明显;密封介质流入后温度呈逐级上升趋势,至密封出口处达到最高,出口温度随压力和密封间距的增大而增大,随着级数的增大而缓慢减小,转速对出口温度的影响较小. 新型密封主要通过间隙内流体的冲击产热进行能量耗散并最终实现封严功能,如何泄压、控温及选择合适的耐高温材料是新型密封尽早实现工业化应用的关键.

     

    Abstract: The new self-impact seal has been widely concerned and recognized by peer scholars and industry experts since its introduction. In this paper, the thermodynamic effect and flow field characteristics of the seal were analyzed, the mathematical relationship between the thermodynamic effect and the leakage was established, and the influence of working condition and geometric parameters on them were investigated. The results showed that the established leakage equation agreed well with the simulation results (the error is 7.59% at variable rotational speeds). The entropy increasing effect of the seal varied most obviously with the sealing clearance when sealing clearance h≤200 μm. The leakage was significantly affected by medium pressure and sealing clearance, but was largely independent of rotational speed. Along with the sealed medium flowing into the clearance, the temperature of the flow field was rising step by step, and reached the highest at the outlet. The outlet temperature increased with the increase of pressure and sealing clearance, and decreased slowly with the increase of the number of stages. The effect of rotational speed on the outlet temperature was small. The thermodynamic effect was the main reason for the sealing tightness, while the stream contraction effect and the friction effect also favored the conversion of kinetic energy to internal energy to some extent. Compared with the existing non-contact gas seals (clearance, spiral, labyrinth, dry gas seal, etc.), the gas permeability effect after the self-impact could be basically ignored. When the gas passed through the flow paths of the three-dimensional Tesla valve of the seal, the gas in the sealing cavity was divided into two paths, and ultimately impacted each other in the intersection area of each sealing stage, and the kinetic energy of the gas was gradually converted into thermal energy and dissipated by impacting step by step, which leaded to the increase of temperature and entropy. The impulse and devision between the streams created an impact blockage effect, strongest at the intersection position, which was also the key position of pressure energy (kinetic energy) converting into thermal energy, and at the same time, the gas flow through the position was exceptionally intense. The gas flow rate in general tended to decrease due to the thermal dissipation after the impact. How to relieve pressure, control temperature and select the appropriate high-temperature resistant materials was the key to the new seal as soon as possible to realize the industrialization of the application.

     

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