ISSN   1004-0595

CN  62-1224/O4

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15#航空液压油的摩擦磨损性能研究

Tribological Behavior of 15# Aviation Hydraulic Oil

  • 摘要: 15#航空液压油是航空领域广泛应用的1种特定型号的液压油. 本文中使用MCR302流变仪测量了该液压油的黏温曲线,并选用GCr15钢球通过四球摩擦磨损试验机采用单因素变量法研究了不同载荷、温度和转速对摩擦磨损的影响. 同时,使用光学显微镜、白光三维表面形貌仪、扫描电子显微镜和X射线光电子能谱分析仪对钢球表面的磨斑进行微观观察,并分析其磨损机理. 试验结果显示,在不同载荷下,摩擦系数相对稳定,但随着载荷的增加,磨斑直径(WSD)逐渐增大,磨损程度变得更严重. 随着温度的增加,摩擦系数较为稳定,但液压油的黏度逐渐减小,导致无法形成有效的摩擦反应膜,使磨损现象变得更加显著,尤其在75~100 ℃范围内,磨斑直径的增长速率最为显著,增加了约60%. 随着转速的提高,摩擦系数首先保持不变,然后逐渐减小,而磨损率逐渐降低. 润滑状态逐渐从边界润滑过渡到混合润滑和流体动压润滑.

     

    Abstract: 15# aviation hydraulic oil as a specific type of hydraulic oil has been widely applied in aviation field. In this paper, viscosity-temperature curve of 15# aviation hydraulic oil was measured utilizing MCR302 rheometer. Investigating the effects of varying operational parameters, a methodical single-factor analysis was conducted. A four-ball tester, equipped with high-grade GCr15 steel balls, provided a rigorous examination of the oil's tribological behavior under different loads, temperatures, and sliding speeds. This analysis was crucial for understanding how each factor independently impacted the friction and wear properties of the hydraulic oil. To elucidate the underlying mechanisms of wear observed under these conditions, a multi-technique approach was adopted for surface analysis. Wear scars were meticulously examined with an optical microscope, which offered a clear initial assessment of the surface topography. For more in-depth analysis, a scanning electron microscope (SEM) provided high-resolution imaging to reveal microstructural details. A white-light interferometer allowed for precise measurements of the wear scar volumes, offering quantitative data on the extent of material removal. Additionally, an X-ray photoelectron spectroscopy (XPS) analysis was employed to identify any chemical alterations on the worn surfaces. The experimental results were revealing. Under increasing load conditions, the 15# aviation hydraulic oil maintained a relatively consistent friction coefficient. However, the physical dimensions of wear scars—both their radius and depth—intensified, suggesting a higher material removal rate. This phenomenon indicated that while the oil maintains stable friction, its wear protection capabilities were compromised under heavy loading. In experiments with high loads, the dissipated energy required for plastic deformation and the creation of new interfaces within the work of friction increases compared to experiments with low loads. This results in an increasingly higher wear volume growth rate, ultimately exhibiting exponential growth. Temperature fluctuations also played a significant role. While the friction coefficient showed little variation with rising temperatures, a marked decrease in viscosity was noted. This reduction hindered the oil's ability to form protective reaction films on sliding surfaces, leading to more pronounced wear, especially between the critical temperatures of 75~100 ℃, where wear scar diameter saw a substantial increase of approximately 60%. Variations in sliding speed introduced another dimension to the wear behavior. Initially, the friction coefficient showed little change with increasing speed, yet a point was reached where it began to decline. Concurrently, the wear rate showed a decreasing trend, suggesting an improvement in lubricating conditions. Over time, as speed increased, the oil transitioned from a boundary lubrication regime to mixed lubrication, and ultimately to a hydrodynamic state, indicating that the oil film thickness was sufficient to completely separate the sliding surfaces, significantly reducing wear.

     

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