ISSN   1004-0595

CN  62-1224/O4

高级检索

二聚酸离子液体作为水基润滑添加剂的摩擦学性能研究

Tribological Properties of Dimer Acid Ionic Liquids as Lubricant Additives in Water-Based Fluid

  • 摘要: 以不同链长的二元脂肪酸作为阴离子,以二异丙醇胺作为阳离子,合成了4种羧酸铵型离子液体(CAILs),并研究了其作为水-二乙二醇(WDG)添加剂的溶解性和摩擦学性能,随后采用光学显微镜(OM)、扫描电子显微镜(SEM)、聚焦离子束-透射电子显微镜(FIB-TEM)、石英晶体微天平(QCM)和X射线光电子能谱(XPS)对试验后的磨痕进行二维形貌的观察和化学组成的分析. 结果表明,4种离子液体在水-二乙二醇中有良好的溶解性(>4.0%,质量分数)和稳定性. 此外,4种离子液体都能增强WDG的减摩性能,但只有二聚酸离子液体(DC36-DIPA)增强了WDG的抗磨性能,同时提高了WDG的承载能力(500 N),表现出最佳的摩擦学性能. OM、SEM、FIB-TEM、QCM和XPS结果表明:质量分数0.5% DC36-DIPA在钢-钢摩擦副表面生成了厚度约为60~70 nm、以铁氧化物为主要成分的摩擦膜,这层摩擦膜通过DC36-DIPA分子在金属表面的吸附以及润滑剂与摩擦副之间的摩擦化学反应而形成,从而起到减摩抗磨的作用.

     

    Abstract: In this study, four ammonium carboxylate-type ionic liquids (CAILs) were synthesized with four dicarboxylic acids and diisopropanolamine and used as water-based lubricant additives, with their tribological performance and lubrication mechanisms investigated. Infrared spectroscopy and nuclear magnetic resonance (NMR) were used to show that the synthesized CAILs additives had well-defined molecular structures. The four CAILs had been shown to have good solubility and dispersion stability in water-diethylene glycol (WDG) solution. Tribological tests of the four CAILs in WDG were carried out using a TE77 long-range reciprocating friction tester to evaluate the lubrication performance of them as additives in a ball-and-disc configuration for steel-steel sliding contacts. The four CAILs reduced the friction coefficients of the WDG base fluid to varying extents but only the dimeric acid ionic liquids (DC36-DIPA) effectively reduced the wear volume, suggesting that DC36-DIPA possessed the best friction reduction and anti-wear performance under the studied conditions. The influence of concentration of DC36-DIPA was further examined at four concentrations of 0.5%, 1.0%, 1.5%, and 2.0% (mass fraction). Results showed that the friction coefficients did not show any significant difference, a concentration of 0.5% DC36-DIPA exhibited the smallest wear volume. This suggested that the concentration could significantly affect the anti-wear performance of the water-based lubricants. It may be related to the change of molecular structure and existing status of DC36-DIPA in the base fluid with effects such as self-assembly. To verify this speculation, small angle scattering (SAXS) tests were performed. It was found that DC36-DIPA exhibited scattering differences at different concentrations, which may indicate that DC36-DIPA exists in different molecular morphology in the solution. It may undergo a transition from vesicle to micelle for the four concentrations. This could be the main reason for the large difference in the anti-wear performance of DC36-DIPA at different concentrations. In addition, the DC36-DIPA additive in the WDG could with stand loads of at least 500 N, and it exhibited low and stable friction coefficients in the 50~500 N range. Optical microscopy and scanning electron microscopy were used to analyze the wear surfaces lubricated with the WDG base fluid and 0.5% DC36-DIPA. Compared to the base fluid, the wear track produced by 0.5% DC36-DIPA was narrower, more uniform and more smooth. QCM tests demonstrated that the WDG base fluid produced obvious physical adsorption, and the addition of DC36-DIPA in WDG had negligible effect on the adsorption. In addition, the XPS analysis results also showed that a generation of tribo-film with iron oxides as the main component in the presence of DC36-DIPA. FIB-TEM results showed that the thickness of the film was 60~70 nm. In conclusion, DC36-DIPA had excellent friction reduction and load-carrying capacity performances, which could be mainly attributed to the physical/chemical adsorption of polar groups -COO in DC36-DIPA. The excellent anti-wear performance was due to the tribo-chemical reaction between DC36-DIPA molecules and the steel disc, which generated a tribo-film of rather uniform thickness. This study provided an example as a reference for the research and application of ionic liquids in the field of water lubrication.

     

/

返回文章
返回