ISSN   1004-0595

CN  62-1224/O4

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Si3N4陶瓷球与8Cr4Mo4V轴承钢接触疲劳和摩擦性能研究

Research on Contact Fatigue and Tribological Performance of Si3N4 Ceramic Ball and 8Cr4Mo4V Bearing Steel

  • 摘要: 面向航空发动机对陶瓷球轴承的应用需求,本文中首先应用球棒式滚动接触疲劳试验机和UMT多功能摩擦磨损试验机,分别测试了4050航空润滑油润滑下Si3N4陶瓷和8Cr4Mo4V轴承钢摩擦配副的滚动接触疲劳与摩擦性能,获得了Si3N4陶瓷球和8Cr4Mo4V轴承钢摩擦配副的滚动接触疲劳威布尔概率寿命曲线,并对比分析了滴油润滑下Si3N4陶瓷球和8Cr4Mo4V轴承钢摩擦配副与8Cr4Mo4V钢球和8Cr4Mo4V轴承钢摩擦配副的摩擦损伤行为;然后采用力-热耦合接触分析方法,获取Si3N4球与8Cr4Mo4V钢盘的滑动摩擦以及8Cr4Mo4V钢球与8Cr4Mo4V钢盘滑动摩擦的力-热响应行为,并分析了滑动速度和接触应力对2种摩擦配副的摩擦热流分配和接触界面摩擦温升的影响作用. 研究结果表明:Si3N4陶瓷球应力循环次数为8Cr4Mo4V棒2倍的条件下,8Cr4Mo4V棒仍先发生疲劳剥落,Si3N4陶瓷球未发生疲劳;滴油润滑条件下,与8Cr4Mo4V钢球和8Cr4Mo4V钢盘摩擦配副相比,Si3N4陶瓷球和8Cr4Mo4V钢盘摩擦副的滑动摩擦系数较低,表面磨损较轻,接触界面的最大温升也相对较小,表现出优良的接触疲劳和摩擦性能.

     

    Abstract: In order to meet the application requirements of ceramic ball bearings used in aviation engines, the rolling contact fatigue and tribological performance of the tribo-parts between Si3N4 ceramic and 8Cr4Mo4V bearing steel lubricated with 4050 aviation lubricating oil were investigated with experiment method in this paper, by using a ball and rod rolling contact fatigue test rig and a multifunctional friction and wear test rig named UMT forshort, respectively. With the experimental contact fatigue data obtained from the ball and rod rolling contact fatigue test, the Weibull probability life curve of rolling contact fatigue was obtained for the tribo-parts of the Si3N4 ceramic ball and 8Cr4Mo4V bearing steel by using least-square fitting approach. Under the condition of drip lubrication with 4050 aviation lubricating oil, the surface damage behavior of the tribo-parts of the Si3N4 ceramic balls and 8Cr4Mo4V bearing steel disks was analyzed and compared with that of the tribo-parts of the 8Cr4Mo4V bearing steel balls and 8Cr4Mo4V bearing steel disks. Then, a thermal mechanical coupling contact analysis method was employed to obtain the thermomechanical response for the sliding contact between a Si3N4 bearing steel ball and an 8Cr4Mo4V bearing steel disk, as well as the thermomechanical response for the sliding contact between an 8Cr4Mo4V bearing steel ball and an 8Cr4Mo4V bearing steel disk. And the influence of the sliding velocity and the contact stress on the heat partition of the frictional heat and temperature rise on the contact interface induced by the frictional heat were analyzed for the tribo-parts of the Si3N4 ceramic balls and 8Cr4Mo4V bearing steel disks as well as the tribo-parts of 8Cr4Mo4V bearing steel balls and 8Cr4Mo4V bearing steel disks. The research results indicated that under the condition that the number of stress cycles of the Si3N4 balls was twice that of 8Cr4Mo4V rods during the rolling contact fatigue experiment, the 8Cr4Mo4V rods still experienced fatigue spalling first, while the Si3N4 balls did not experience fatigue, which implied that the Si3N4 ceramic balls had an excellent rolling contact fatigue performance. Under the condition of drip lubrication with 4050 aviation lubricating oil, the friction coefficient of the tribo-parts of the Si3N4 ceramic balls and 8Cr4Mo4V steel disks was lower than that of the tribo-parts of the 8Cr4Mo4V steel balls and 8Cr4Mo4V steel disks, the surface wear of the tribo-parts of the Si3N4 ceramic balls and 8Cr4Mo4V steel disks was slighter than that of the tribo-parts of 8Cr4Mo4V steel balls and 8Cr4Mo4V steel disks, and the maximum temperature rise on the contact interface of the tribo-parts of Si3N4 ceramic balls and 8Cr4Mo4V steel disks induced by the frictional heat was relatively smaller than that of the tribo-parts of the 8Cr4Mo4V steel balls and 8Cr4Mo4V steel disks. As a whole, the tribo-parts of the Si3N4 ceramic and 8Cr4Mo4V bearing steel showed an excellent contact fatigue and tribological performance compared with the tribo-parts of the 8Cr4Mo4V steel balls and 8Cr4Mo4V steel disks.

     

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