ISSN   1004-0595

CN  62-1224/O4

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碳纳米管-碳纤维增强二硫化钨/聚酰胺酰亚胺复合涂层摩擦学性能研究

Tribological Properties of Carbon Nanotubes-Carbon Fiber Reinforced WS2/PAI Composite Coatings

  • 摘要: 通过稀土接枝方法将碳纳米管(CNTs)接枝在碳纤维(CF)表面,得到碳纳米管-碳纤维(CNTs-CF)多尺度增强体;以聚酰胺酰亚胺(PAI)为粘结剂,二硫化钨(WS2)为固体润滑填料,制备了二硫化钨/聚酰胺酰亚胺(WS2/PAI)复合涂料. 在WS2/PAI复合涂料中添加CNTs-CF,涂覆在铝合金样块表面形成碳纳米管-碳纤维增强二硫化钨/聚酰胺酰亚胺(CNTs-CF/WS2/PAI)复合涂层. 采用X射线光电子能谱(XPS)、拉曼光谱(Raman spectra)和扫描电子显微镜(SEM)对CNTs-CF粉末进行表征;采用CFT-Ⅰ型材料表面性能综合测试仪和VH-2000C型超景深三维显微系统测试分析了不同试验条件下CNTs-CF对WS2/PAI复合涂层摩擦学性能的影响. 试验表明:在WS2/PAI复合涂层中添加适量CNTs-CF能显著提高涂层材料的结合强度和耐磨性能,并一定程度上改善涂层的润滑效果. 当CNTs-CF的质量分数为1.5%时,涂层的耐磨减摩性能最佳,在不同载荷下均表现出较低的摩擦系数和磨损率. CNTs-CF/WS2/PAI复合涂层优异的摩擦学性能主要归因于WS2的润滑作用、稀土Ce的桥接作用和CNTs-CF的增强作用.

     

    Abstract: In this study, carbon nanotubes-carbon fiber (CNTs-CF) multiscale reinforcements were prepared by grafting carbon nanotubes (CNTs) onto the surface of carbon fibers (CF) through a rare-earth grafting method. The CeCl3 modified CF (RCF) was obtained by the same preparation method without adding CNTs. TheWS2/PAI composite coating was prepared with polyamideimide (PAI) as binder and WS2 as solid lubricant filler. The CNTs-CF was added to the WS2/PAI composite coating at mass fractions of 0.0%, 0.5%, 1.0%, 1.5% and 2.0% respectively. The WS2/PAI composite coating with CNT-CF was coated on the surface of the aluminum alloy sample and formed the CNT-CF/WS2/PAI composite coating. In addition, in order to study the reinforcement mechanism of CNTs-CF, the WS2/PAI composite coatings adding CF and RCF were prepared, which was denoted as CF/ WS2/PAI and RCF/ WS2/PAI. In order to confirm whether the preparation of CNTs-CF was successful, the morphology and structure of CNTs-CF were characterized by X-ray photoelectron spectroscopy (XPS), Raman spectra, and scanning electron microscope (SEM). The microhardness of the coating was measured using a micro-Vickers hardness tester. The tribological properties of CNTs-CF on the tribological properties of WS2/PAI composite coating was tested under different experimental conditions by using a friction and wear tester and an ultra-depth 3D microscope. The experimental results showed that since rare earth elements had a large coordination number and extremely high chemical activity, the oxygen and nitrogen on the CF surface would react with cerium, causing more oxygen-containing functional groups to exist on the CF surface. There was an obvious characteristic peak of Ce-O at 530.46 eV, indicating that cerium formed a chemical bond with oxygen to adsorb CNTs on the CF surface. Raman spectroscopy showed that the degree of graphitization of CNTs-CF was higher than that of carbon fiber. This was because the degree of graphitization of CNTs was high. The results of the microhardness test showed that the CNTs-CF/WS2/PAI composite coating had the highest hardness. This was because Ce3+ can coordinate with the oxygen-containing functional groups and nitrogen-containing functional groups in PAI to limit the relative slip between polymer chains, thereby improving the mechanical strength and hardness of PAI. The results showed that the appropriate amount of CNTs-CF could improve the bond strength, wear resistance and lubrication effect of WS2/PAI composite coating. The Ce3+ did not affect the lubrication performance of the coating, but improved the enhancement effect of carbon materials on the mechanical properties of the coating, thereby improving the wear resistance of the coating. The friction coefficient and wear rate of WS2/PAI composite coating were lower under different loads when the mass fraction of CNTs-CF was 1.5%. The average friction coefficient of the CNTs-CF/WS2/PAI composite coating under 10 N load was only 0.165, and the wear rate was only 1.53×10−5 mm3/(N·m). Cerium improved the interfacial bonding strength between the carbon material and the coating. CNTs-CF can form a stable skeleton structure in the WS2/PAI composite coating, and can form a stable transfer film together with WS2 during the friction process. In addition, CNTs dispersed the load borne by CF to avoid stress concentration causing CF to break. The excellent tribological properties of CNTs-CF/WS2/PAI composite coatings were mainly attributed to the lubrication effect of WS2, the coordination reaction between rare-earth Ce and oxygen-containing functional groups, and the enhancement of CNTs-CF.

     

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