ISSN   1004-0595

CN  62-1224/O4

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聚脲润滑脂静态热氧老化条件下性能衰退机制研究

Performance Degradation Mechanism of Polyurea Grease Under Static Thermal-Oxidative Aging Conditions

  • 摘要: 采用静态热老化方式模拟聚脲基润滑脂在高温工况下的老化行为,根据润滑脂样品在老化过程中红外光谱的变化将其老化过程划分为3个阶段. 通过扫描电镜表征热老化后润滑脂微观结构、热重表征热老化后润滑脂的热稳定性,采用流变仪考察润滑脂流变性能的变化,最后探究热老化温度对聚脲基润滑脂老化过程的影响. 结果表明:聚脲基润滑脂在热老化过程中,首先稠化剂分子间的缔合程度增加,稠化剂网络结构的交联程度下降,对基础油的束缚能力减弱,润滑脂结构稳定性减弱. 随后基础油发生氧化,稠化剂脲分子间部分氢键开始发生断裂,无序的短纤维结构逐渐向均匀的球状颗粒结构转变,润滑脂结构稳定性增强但强度逐渐减弱. 随着老化程度的加剧,脲基结构发生改变,稠化剂发生氧化且氧化产物增加,基础油大量流失,导致润滑脂硬化加剧. 此外,试验结果表明温度越高,润滑脂老化劣化越迅速,氧化安定性越差,结构变化越快,结构强度越低.

     

    Abstract: Lubricant aging is one of the main causes of rolling bearing failures. Thickener is one of the core components of lubricating greases. Lubricating greases with the different thickeners exit different aging behaviors and mechanisms. Polyurea lubricating grease is commonly used in industrial equipment operating under harsh conditions such as high temperature, high speed, and high load due to its excellent performance. The study of the aging mechanism of polyurea lubricating grease is beneficial for understanding the state of lubricating grease, providing data support and theoretical basis for the practical application and further development of lubricating grease. In this article, the aging behavior of polyurea greases under high temperature conditions were investigated by simulating a static thermal aging circumstance. To investigate the decay process of polyurea grease and the effect of temperature on this process under thermal aging conditions at 160, 180, 200 and 220 ℃, respectively. The aging process of polyurea grease under the thermal aging condition of 180 ℃ was taken as an example. Based on the differences in infrared spectra during the aging process of polyurea lubricating greases, and combined with the microstructures of the thickeners, the oxidation stabilities, thermal stabilities, and rheological properties of the polyurea lubricating greases, their aging and decline mechanism were studied in detailed. The results indicated that in the early stage of thermal aging of polyurea greases, the degree of association between thickener molecules increased with the increasing of aging time which could inhibit the oxidation of the base oil to some extent. With the continuous effect of thermal effect, the microstructures of thickener fibers changed from disordered short fiber structures to spherical particle structures, the base oil precipitated and began to oxidize. At the same time, the structural stabilities of grease became weak and then strengthens, and the structural strength gradually weakened. At the last stage, hydrogen bonds in the microstructures of polyurea greases had begun to be broken and the thickeners undergoes obviously oxidative degradation, which led to a rapid decrease in the oxidation stabilities of polyurea lubricating greases. As a result, there were the loss of a large amount of lubricating oils and hardening of polyurea lubricating greases. It had been found that the aging temperature could change the aging process of lubricating greases, but it would not change their decay law. The higher the temperature was, the faster the aging and deterioration of lubricating grease were, the worse the oxidation stability, the faster the structural change, and the lower the structural strength.

     

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