ISSN   1004-0595

CN  62-1224/O4

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离子液体添加剂对润滑脂导电性及摩擦学性能影响的研究

Influence of Ionic Liquid as Additive on the Conductivity and Tribological Properties of Greases

  • 摘要: 导电润滑脂可用于解决轴承电蚀问题. 对以双三氟磺酸基酯离子液体为导电添加剂的锂基润滑脂展开研究,使用自主搭建的电阻测量仪考察润滑脂的导电性能;使用UMT-3型摩擦磨损试验机探究分别添加质量分数为10%和20%离子液体的润滑脂在钢/钢接触条件下的摩擦学性能;另外将置于电场中一定时间后的离子液体润滑脂进行摩擦磨损试验,研究电场预处理对润滑脂润滑能力的影响;最后使用共聚焦显微镜对磨痕进行表面分析. 结果表明:双三氟磺酸基酯离子液体作为导电添加剂能够显著提高锂基润滑脂的导电性能. 双三氟磺酸基酯离子液体添加剂能够大幅增强锂基润滑脂的润滑能力,表面磨痕分析表明,往复运动条件下明显改善了接触区的磨损情况. 将离子液体润滑脂置于电场中一段时间后,其润滑能力会进一步增强.

     

    Abstract: Rolling bearings, essential components of high-end equipment, require effective grease lubrication to function optimally. However, in industrial areas, such as new energy vehicles and wind power generation equipment, motor bearings are often exposed to electrical environments. When the electric potential difference between the two lubrication-film separated surfaces is generated and its threshold value is exceeded, the lubrication film will be broken, resulting in electric damage on the contact surfaces of bearings, which is known as "bearing electrical pitting" and has become an increasing concern in the field of tribology. Addressing the issue of bearing electrical pitting, a cost-effective industrial approach involves using conductive greases. This type of greases can reduce the potential difference across the oil film, thereby alleviating the electrical pitting. Ionic liquids (ILs), which are organic salts with low melting points below 100 ℃, having exceptional electrical conductivity and tribological properties. Formulating conductive greases with the incorporation of IL additives provides a practical solution to mitigate bearing electrical pitting. In this paper, the double trifluoro-sulfonate IL, which was designed by some of the authors, was used as a conductive additive to formulate lithium-based greases, and conductive greases with 10% IL (denoted as IL-1) and 20% IL (denoted as IL-2) were prepared. This IL could harmonize both the polarity and conductivity to ensure conductivity and oil solubility. Tests showed that the ionic liquid could remain stably dispersed in the grease over an extended period. The electrical conductivity of the greases was measured using a self-designed resistance measuring device. The results showed that with the IL, the resistivity of the grease was significantly reduced. The resistivity of grease IL-1 was lower than that of grease IL-2, indicating that as the mass fraction of ionic liquid increased, the resistivity of greases was reduced. In addition, the resistivity of grease with nano-graphite was slightly greater than that of IL-1 and IL-2 greases. At the same time, as the electrode distance increased, the resistivity values of IL-1 and IL-2 did not change significantly, while the resistivity of nano-graphite added grease increased. Ionic liquids were liquid salts composed of anions and cations. Due to the presence of ions, ILs created a good conductive path in the grease and the corresponding resistivity showed less dependence on the electrode distance. Moreover, with the increase of the applied voltage the resistivity of IL-1 and IL-2 decreased because the increased electric field activated the ions more. Using a UMT-3 tribometer, the tribological properties of the greases IL-1 and IL-2 were tested under steel-steel contact. It showed that IL-1 and IL-2 presented lower friction and wear than the base grease. And with a heavier load, IL-2 demonstrated better tribological behavior than IL-1. In addition, the IL grease was treated by the different voltages for some time, and the related friction and wear test were carried out to study the influence of the electric field pretreatment on the lubrication of the greases. It was interesting to find that with a load of 30 N and a frequency of 4 Hz, about 10% decrease of friction could be achieved for applied voltage of 100 V and pretreatment time of 60 min. Moreover, it was found that with increasing applied voltage, more decrease in friction and wear could be attained. Unfortunately, no sound explanation could be given at present, and more research was needed to clarify this electric pretreatment.

     

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