ISSN   1004-0595

CN  62-1224/O4

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氮化硅陶瓷轴承球的滚动摩擦磨损特性与损伤行为

Rolling Friction, Wear Characteristics and Damage Behaviors of Si3N4 Ceramic Bearing Balls

  • 摘要: Si3N4陶瓷轴承球相比于钢球具有极限转速高,承载能力强,耐高温和耐酸碱腐蚀的优点,并表现出一定的自润滑性能,以绝对的优势作为滚动体被广泛用于高速轴承中,已成为高速、高精密轴承的关键部件. 本文中通过模拟轴承真实服役工况的运动方式,开展Si3N4陶瓷轴承球的滚动摩擦损伤特性研究,分别考察Si3N4陶瓷轴承球与轴承钢滚道在无润滑和脂润滑条件下的滚动摩擦磨损状态和表面损伤行为,剖析Si3N4陶瓷轴承球滚动摩擦损伤行为演变规律与损伤机制. 结果表明:Si3N4陶瓷轴承球与滚道在滚动摩擦磨损过程中,润滑脂的引入显著降低了滚动摩擦系数,尤其缓解了Si3N4陶瓷轴承球的疲劳损伤行为;无润滑条件下,Si3N4陶瓷轴承球滚动摩擦损伤机制主要为疲劳损伤和黏着磨损,且伴有摩擦化学反应;脂润滑条件下,Si3N4陶瓷轴承球滚动摩擦损伤机制主要为磨粒磨损和微脆性断裂.

     

    Abstract: Compared with steel balls, Si3N4 ceramic bearing balls possess high revolution speed limit, high bearing capacity, resistance to high temperature and acid-base corrosion, together with certain self-lubricating properties, and are used as rolling bodies in high-speed bearings with absolute advantages and have became the key components of high-speed, high-precision bearings. In this paper, the rolling friction damage characteristics of Si3N4 ceramic bearing balls were studied by simulating the real motion of bearing balls in service conditions. The rolling friction wear state and surface damage behaviors of Si3N4 ceramic bearing balls against bearing steel raceways under non-lubrication and grease lubrication conditions were investigated, followed by analyzing the rolling friction damage behavior evolution laws and mechanisms of Si3N4 ceramic bearing balls. Results showed that the introduction of grease significantly reduced the rolling friction coefficient, particularly alleviated the fatigue damage behavior of Si3N4 ceramic bearing balls in rolling friction and wear processes. The rolling friction damage mechanisms of Si3N4 ceramic bearing balls were mainly fatigue damage, adhesive wear and accompanied by friction chemical reaction under non-lubrication condition. Mesh structural fatigue cracks in multi-scale were progressively formed during sliding and the cracks also extended to the inside of the Si3N4 ceramic bearing ball, resulting in the fatigue flaking among the cracks and cracking of grain boundaries. Meanwhile, amorphous structure appeared at the subsurface layer of the Si3N4 ceramic bearing ball under the action of friction. Under the grease lubrication condition, however, the rolling friction damage mechanisms of Si3N4 ceramic bearing balls were mainly abrasive wear and micro-brittle fracture. The damage behaviors evolved from scratches to willow-mounted micro-pits, which further increased and deepened, and brittle fracture was presented at the edges of the micro-pits. In this case, cracking of grain boundaries also existed at the subsurface layer of the Si3N4 ceramic bearing ball. Because grease alleviated the fatigue damage behavior, there were no amorphous structure and the cracks did not extend to the inside of the Si3N4 ceramic bearing ball.

     

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