ISSN   1004-0595

CN  62-1224/O4

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分片式可变间隙径向滑动轴承混合润滑研究

Mixed Lubrication of Multi-Pad Journal Bearing with Variable Clearance

  • 摘要: 径向滑动轴承因其高可靠性被广泛应用于大型轴承-转子系统,但恶劣工况下常因润滑不良造成局部区域固体直接接触,即混合润滑,导致轴承系统提前失效. 本文中以某大型核电循环泵齿轮箱中分片式可变间隙径向滑动轴承为研究对象,耦合弹性流体动压润滑模型和表面粗糙峰接触模型,并计入分体式轴承不连续承载特性,建立了考虑轴颈倾斜的分片式可变间隙径向滑动轴承混合润滑模型. 采用有限差分法和影响系数法数值解析轴承表面油膜压力、接触压力和油膜厚度等特征量,研究了轴承间隙、轴颈倾斜和转速等因素对滑动轴承系统润滑性能的影响,并揭示了分片式可变间隙径向滑动轴承摩擦学特征. 研究表明,轴承载荷主要由部分特定轴承片支撑,且各因素对轴承片载荷比率影响不同,其中轴颈倾斜对润滑性能影响最为显著,恶劣工况下轴承间隙较小一侧率先发生固体直接接触,导致轴承边缘最易发生严重磨损;合理地调整各轴承片间隙可有效地改善轴承表面油膜压力分布,有利于提高轴承系统承载能力,并降低轴承表面发生过度磨损风险,为实现最优润滑方案提供了理论依据.

     

    Abstract: The lubrication is essentially important to enhance the anti-tribology abilities of the journal bearing by forming a thin film to separate the contact surface. However, the journal bearing usually works under severe operating conditions, and the journal misalignment may happen due to various reasons, such as the induced errors during the manufacturing/installation process and uneven deformation caused by the non-uniform distributed load, especially for those journal bearings used in heavy-duty machinery. Whenever the thin lubrication film cannot afford to carry out the loading, solid-solid contact occurs, which is usually referred to as mixed lubrication. In this paper, a multi-pads journal bearing used in the planetary gearbox of the circulating water pump at nuclear power plant was focused on and the safe application of nuclear energy requiring the bearing to have a reliable ability to maintain the rotating motion of gear sets, and the lubrication in such a bearing system deserved special attention. A numerical mixed lubrication model with misaligned journal involved was thus established by connecting the elastohydrodynamic lubrication and the asperity contact. The equation of film thickness for each pad was properly formulated and the influence coefficient method was also employed to estimate the elastic deformation of each pad surface, which was then introduced to update the film thickness equation. The average Reynolds equation that governed the lubrication pressure was discretized by the finite difference method and solved based on the pre-specified boundary conditions. Later, the solid direct contact pressure was obtained through the asperity contact model. The developed numerical model was well validated by comparing the simulation results with those reported in references. Then, the lubrication performance of multi-pad journal bearing with variable clearance under different operation conditions was investigated, and the effects of various factors, including journal bearing clearance, misaligned journal angle and rotating speed, had been revealed in detail. It was found that most of the loading was supported by several specific bearing pads under the journal, and the influences brought by those factors on the loading-sharing ratio appeared to be different. The loading-sharing ratio of the prime loading pad would decrease when reducing the bearing clearance and increasing the rotation speed. However, it would almost remain the same loading-sharing level when the misaligned angle changed. The results also demonstrated that the misaligned journal angle dominated the influences on the lubrication performance of multi-pad journal bearing, leading to an asymmetric distribution of the film thickness and fluid pressure, and an obvious end-side effect at one side edge of journal bearing was observed, which probably leaded to a large increase on the level of maximum fluid pressure. The solid contacting was more likely to appear at the boundaries where the fluid pressure was at a higher level, resulting in severe wear damage there. The evolution of the coefficient of friction with the rotating speed increasing was investigated and the results implied that there was an optimal rotating speed for journal bearing system. The lubrication performance could be improved by appropriately adjusting the clearance of each bearing pad, which leaded to lower maximum fluid pressure and larger loading capacity. The conclusions in current study also potentially provided guidance for the lower friction design of journal bearing.

     

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