ISSN   1004-0595

CN  62-1224/O4

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高温环境Si3N4陶瓷与M50钢材料的球盘配副与润滑油量对摩擦学行为的影响研究

Tribological Behavior of Si3N4 Ceramics and M50 Steel with Limited Oil at High Temperature

  • 摘要: 针对耐高温轴承的高温润滑问题,采用SRV-Ⅳ微动摩擦磨损试验机对轴承用材料Si3N4陶瓷和M50钢展开了高温控油摩擦磨损试验,之后对不同的配副方式进行了高温足量油、乏油的摩擦磨损对比试验. 控油试验结果表明:200 ℃、足量油润滑条件下,Si3N4 (球)-M50 (盘)配副相较于M50钢自配副具有更低的摩擦系数和盘磨损率. M50钢自配副磨损率更容易受到润滑油量的影响. 这是由于Si3N4 (球)-M50 (盘)配副的M50盘表面在摩擦过程中生成了稳定的含磷摩擦反应膜,而M50钢自配副的磨损以磨粒磨损为主,化学反应膜容易被破坏,且磨粒浓度会受到润滑油量的影响. 不同配副对比试验结果表明:200 ℃、3 μL油量下,仅M50 (球)-Si3N4 (盘)配副长摩1 h未发生润滑失效,且能够保持较低的磨损率,除摩擦过程中产生的反应膜能够起到保护作用外,M50钢球表面化学反应膜成膜面积更小,成膜不易受乏油条件的影响也是重要原因.

     

    Abstract: To address the issue of high-temperature lubrication of high-temperature resistant bearings, a high-temperature oil-controlled friction and wear experiments was conducted on Si3N4 ceramics and M50 steel using the SRV-Ⅳ fretting wear testing machine, followed by a high-temperature oil-controlled and oil-starved friction and wear experiment for different mating methods. The results of the oil-controlled experiment showed that under the condition of 200 ℃ and sufficient oil lubrication, the friction coefficient and disk wear rate of Si3N4 (ball)-M50 (disk) mating pair was lower than that of M50 steel self-mating pair, and the friction coefficient of Si3N4 (ball)-M50 (disk) was 0.03 on average lower than that of M50 steel self-mating pair, and the ball wear rate was one ten thousandth of that of M50 steel self-mating pair, which had better friction and wear performance. The surface of the wear marks of the M50 self-mating disk was dominated by obvious strip grooves and deep grooves, indicating that the main form of wear was abrasive wear; the wear marks of the Si3N4 (ball)-M50 (disk) were dominated by dense point-like spalling, and there were obvious residues of reactive materials around the wear marks. The white light morphology reveals that the M50 (ball) self-matching disk, under 10 μL and 5 μL oil volume, has a deeper furrow on the disk surface in the friction process, which leads to the increase of the distance between the ball and disk surfaces in the region, the decrease of the oil film pressure, the weakening of the cutting effect of the lubricant containing abrasive particles on the ball surface, and the generation of more obvious strip-like bumps on the ball surface, which reduces the wear rate of the M50 steel ball. The EDS analysis revealed that the P element content of the M50 disk surface of the Si3N4 (ball)-M50 (disk) mating increased from 0% to 1.41% (mass fraction) and the O element content increased by 2.01% (mass fraction) before and after wear. The chemical composition of the worn area of the M50 disk was further determined by XPS analysis, and a spin orbit of BE (Fe 2p3/2) = 712.8±0.2 eV was found in the Fe elemental profile, indicating the existence of Fe-P-O bonds in the worn area, proving the involvement of P-containing additives in the lubricant in the chemical reaction; the P elemental profile showed that P elements existed mainly in the form of P-O bonds in the friction reaction film. In addition, the wear rate of Si3N4 (ball)-M50 (disk) mating pair and M50 steel self-mating pair were compared separately, and it can be found that the wear rate of Si3N4 (ball)-M50 (disk) mating pair was basically not affected by the lubricant quantity, while the wear rate of M50 steel self-mating pair was more affected by the lubricant quantity. This was due to the fact that the surface of M50 disk of Si3N4 (ball)-M50 (disk) mating pair generates stable phosphorus-containing friction reaction film during the friction process, and the wear rate was small; while the wear of M50 steel self-mating pair was mainly abrasive wear, with the increase of lubricant quantity, the density of abrasive particles in unit volume of lubricant decreased, the cutting area gradually became sparse, and it was difficult to concentrate in the same area, and the wear rate also decreased. The results of comparison experiments of different mating pairs showed that only the M50 (ball)-Si3N4 (disk) mating pair did not have lubrication failure for 1 h under 200 ℃ and starved oil (3 μL) volume, and could maintain a low wear rate, besides the protective effect of the reaction film produced during the friction process, the chemical reaction film on the surface of M50 steel ball had a smaller film area, and the film formation was not easily affected by the lack of oil conditions.

     

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