ISSN   1004-0595

CN  62-1224/O4

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PAO3基磁性流体的摩擦学性能研究

Tribological Properties of PAO3 Based Magnetic Fluid

  • 摘要: 制备了以Fe3O4为磁性纳米粒子的航空基础油(PAO3)基磁性液体,通过X射线透射仪(XRD)、场透射电镜(TEM)、震动磁强计(VSM)和静置试验对其进行表征,并将其作为润滑油进行研究. 与基础油PAO3进行对比,共同考察了在不同摩擦对偶上的摩擦学性能. 通过扫描电子显微镜(SEM)、能谱仪(EDS)、轮廓仪和光学显微镜,测试了其在12CrNi4A钢/304钢、12CrNi4A钢/GCr15钢和12CrNi4A钢/Si3N4陶瓷摩擦副上的摩擦学性能,探究了其润滑机理. 结果表明:所制备的磁性液体能够稳定分散,满足磁性液体标准. 相比于基础油,磁性液体的摩擦学性能受到多因素的影响,在一定条件下具有优异的减摩和抗磨性能. 这主要归因于纳米Fe3O4粒子对摩擦副表面氧化膜的去除与修复以及浓度和磁场对其分散性与团聚性的影响.

     

    Abstract: In this study, PAO3 based magnetic fluids were prepared from oleic acid modified nano Fe3O4, polyisobutylene amine (PIBA) and polyolefin (PAO3), and PAO3 oil was used as the control sample. XRD, TEM and VEM showed that the synthesized Fe3O4 nanoparticles had good crystallinity, spherical shape, 10 nm diameter and good paramagnetism. The sedimentation experiment showed that the prepared magnetic fluid had good dispersion stability and meets the standard of magnetic fluid. The tribological properties of PAO3 oil on 12CrNi4A steel /304 steel, 12CrNi4A steel /GCr15 steel and 12CrNi4A steel /Si3N4 ceramic friction pairs were tested with PAO3 oil as the control group. It was found that the friction coefficient and wear loss always decreased when 304 steel was used as the friction pair; When GCr15 steel was used as a friction pair, the friction coefficient and wear amount always increased; When Si3N4 ceramic ball was used as the upper friction pair, the friction coefficient of the friction pair decreased and the wear amount increased. This meant that the nano Fe3O4 particles in the magnetic fluid had different effects on the surface under different wear degrees. Therefore, the changes of wear trace morphology and wear trace elements of 12CrNi4A steel /GCr15 steel and 12CrNi4A steel /Si3N4 ceramic friction pairs under different grinding time were observed by SEM and EDS. The results showed that the effect of nano Fe3O4 particles on the friction surface was a process of first destroying the oxide film and then repairing the oxide film. When the oxide film on the surface can lubricate the surface of the friction pair, the nano Fe3O4 particles accelerated the destruction of the oxide film on the surface; When the surface oxide film was destroyed, nano Fe3O4 particles promoted the formation of surface oxide film. Therefore, the existing state of oxide film on the surface of 12CrNi4A steel /GCr15 steel was changed through the change of load. The results showed that when the load increased to 150 N, the removal rate of oxide film on the surface of GCr15 steel was faster than the reformation rate. At this time, the friction and wear can be greatly reduced by using magnetic fluid lubrication. This proved that the influence of nano Fe3O4 particles on the friction surface was a process of destroying the oxide film first and then repairing the oxide film. In the12CrNi4A steel /Si3N4 ceramic friction pair, the reason why the friction coefficient decreased and the wear amount increases was that the protective effect of nano Fe3O4 particles on the friction surface had not offset its damage to the surface. Therefore, when the friction time was prolonged to 1 h, the results also proved that the effect of nano Fe3O4 particles on the friction surface was a process of destroying the oxide film first and then repairing the oxide film. During the experiment, it was found that the concentration of magnetic fluid also had an impact on the tribological properties. Therefore, the tribological properties of magnetic fluid with different concentrations were studied. It was found that the most concentration existed in the three pairs, which minimized the friction coefficient and wear amount. Finally, the effect of magnetic field on the tribological properties of magnetic fluid was investigated. It was found that there was a synergistic effect between the applied magnetic field and the concentration. Compared with the magnetic fluid with the lowest concentration, the applied magnetic field could improve its tribological properties. On the contrary, when the concentration of magnetic fluid was higher than the optimal concentration, the friction and wear would be aggravated. In general, magnetic fluid is sensitive to the surface of friction pair, and friction and wear can be reduced only under appropriate conditions. And the tribological performance can be optimized through the synergistic effect of concentration and magnetic field. This work provided guidance for the application of magnetic fluid in the lubrication of aviation friction parts.

     

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