ISSN   1004-0595

CN  62-1224/O4

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柔性转子弹性对行波旋转超声电机接触特性的影响

Effect of Flexible Rotor Elasticity on Contact Characteristic in a Traveling Wave Rotary Ultrasonic Motor

  • 摘要: 转/定子间动态接触过程决定行波旋转超声电机(TRUM)的输出性能,但是柔性转子弹性在以往界面接触特性研究中常被忽略. 本文中基于建立的考虑柔性转子和摩擦层三维弹性的转-定子动力学耦合模型,从接触界面的接触状态、速度、接触应力、摩擦应力驱动和阻碍子区等空间分布角度,研究了柔性转子弹性对TRUM摩擦界面的动态接触行为和摩擦损耗的影响. 结果表明:柔性转子在轴向、径向和切向均呈现出一定的振动速度,且在接触界面沿圆周方向与定子各向速度形成一定的相位关系,显著影响界面动态接触特性、摩擦特性和摩擦损耗;柔性转子与定子轴向位移分布的相位一致性表明,定子与摩擦层的接触界面具有类齿轮啮合机制;与以往中间驱动两端阻碍的分布结果不同,考虑转/定子动力学耦合的接触区摩擦应力分布为一端驱动和一端阻碍的新机制. 计算结果表明在建模过程中忽略柔性转子弹性得到的界面摩擦损耗要比考虑柔性转子弹性获得的摩擦损耗大得多,主要原因:(1)柔性转子径向刚度小,摩擦力作用下接触区的运动方向与定子相同,从而减小了径向速度差和径向摩擦损耗;(2)柔性转子界面的切向振动特性,改变了接触界面黏-滑子区分布,使得行波远离端的摩擦应力阻碍子区消失,且摩擦层界面切向剪切变形长度增大,从而减小了切向滑动和摩擦损耗. 研究结果将有助于更好地理解TRUM中的动态接触特性,并指导摩擦界面的设计.

     

    Abstract: The dynamic contact process at the interface part between the stator and the rotor determines the output performance of a traveling wave rotary ultrasonic motor (TRUM). However, the elasticity of the flexible rotor is often neglected in the previous studies on the contact characteristic at the interface part. In this study, the effect of the flexible rotor elasticity on the dynamic contact behavior at the interface part was studied according to the dynamic coupling model by considering the elasticity of both the flexible rotor and the friction layer along three different directions. Both the dynamic contact behavior and the friction loss were studied from the perspectives of the spatial distribution of the contact interface, which included contact state, velocity, contact stress, friction stress, driving and breaking sub-zones. The results indicated that the flexible rotor exhibited the vibration velocity along the axial, radial, and tangential directions and formed a certain phase relationship with the stator along the circumferential direction, which affected the dynamic contact characteristic, frictional characteristic, and friction loss at the interface part. The phase consistency of the axial displacement distribution between the rotor and the stator indicated that the contact interface between the stator and the friction layer featured a gear meshing mechanism. The friction stress distribution in the contact zones revealed a novel mechanism, whereby the tangential friction stress drived at one end and brakes at the other end, which was very different from the previous distribution results of driving at the middle part and braking at both ends. The calculation results showed that both the elasticity of the rotor and the friction layer had a significant influence on the friction loss. The friction loss obtained by neglecting both the elasticity of the flexible rotor and the friction layer during the modeling was considerably larger than that by considering these two aspects. This phenomenon could be attributed to two reasons. Firstly, the radial vibration velocity from the opposite direction was the same with the direction of the stator radial velocity under the effect of the friction force, thus reducing the radial velocity difference and the radial friction loss between the friction layer and the stator. This phenomenon occured because the flexible rotor had a large radial compliance, and it could undergo radial shear deformation along with the stator deformation in the contact zones. Secondly, owing to the tangential vibration characteristics of the rotor, the braking subzone far from the traveling wave end disappeared, and the length of the tangential shear deformation of the friction layer increased; this change greatly reduced the tangential slip, which leaded to a decrease in the friction loss. These results were expected to contribute toward a better understanding of the dynamic contact mechanics in the TRUM and to guide the design of the friction interface.

     

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