ISSN   1004-0595

CN  62-1224/O4

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2种有机功能分子的高温重载摩擦学行为和缓蚀性能研究

Corrosion Inhibition and Tribological Behavior of Two Organic Functional Molecules at High Temperature and Heavy Load

  • 摘要: 首先通过摩擦学和电化学方法,对比研究了B-N系添加剂(三乙醇胺硼酸酯,TAB)和P系添加剂(磷酸三甲酚酯,TCP) 2种有机功能分子高温重载条件下在聚乙二醇(PEG)基础油中的摩擦学行为,以及在盐酸腐蚀溶液中的缓蚀性能. 然后采用扫描电子显微镜与X射线光电子能谱等表面分析手段对磨损表面和腐蚀表面的微观形貌进行深入研究,并分析讨论了2种有机功能分子的高温润滑承载和缓蚀机理. 2种有机功能分子作为PEG添加剂的承载能力均超过了400 N,表现出优异的高温极压性能. 在高温重载摩擦磨损试验中,TAB作为添加剂能够显著降低PEG基础油的摩擦系数和磨损量,表现出良好的减摩抗磨效果;对于TCP而言,作为添加剂可以明显降低PEG基础油摩擦系数,却表现出加剧磨损的现象. 电化学试验结果表明,2种有机功能分子都具有一定的缓蚀作用,TAB缓蚀效率优于TCP. 结合表面分析结果发现,TAB作为添加剂能够在金属表面形成较强吸附膜以及以硼酸酯、硼的氧化物和氮化物为主的非牺牲性摩擦膜,从而表现出良好的缓蚀性能和优异的高温极压抗磨性能;TCP作为添加剂与金属表面发生了较为剧烈的摩擦化学反应,生成以磷酸铁和氧化铁为主的致密摩擦膜,因此其极压减摩性能较好,但缓蚀性能较差,甚至表现出加剧高温磨损的效果.

     

    Abstract: In this paper, the corrosion inhibition properties of two organic functional molecules of B-N based additive (triethanolamine borate, TAB) and P based additive (trimethylphenol phosphate, TCP) in hydrochloric acid corrosion solution and their tribological behavior in polyethylene glycol (PEG) base oil under high temperature and heavy load were studied by electrochemical and tribological tests. Then, the micro morphologies of worn and corroded surfaces were studied by means of scanning electron microscopy and X-ray photoelectron spectroscopy. And the mechanisms of lubrication behavior, load-capacity and corrosion inhibition properties of two organic functional molecules were further analyzed and discussed. The load capacity of the two organic functional molecules as PEG additives at 150 ℃ exceeded 400 N, showing excellent extreme pressure properties at high temperature. In the high temperature and heavy load (150 ℃, 400 N) friction and wear experiment, TAB as an additive of PEG base oil could also significantly reduce the friction coefficient and wear amount, exhibiting good friction-reducing and anti-wear performance. The wear volume of the oil sample decreased to 2.39×106 μm3 after the addition TAB in base oil at the concentration of 1%. The anti-wear effect of the base oil was obviously improved by 22.1%, compared with the wear volume of base oil (3.07×106 μm3). For TCP as an additive of PEG base oil, the friction coefficient of oil sample could be reduced, but their wear volume would be increased. The electrochemical test results showed that both organic functional molecules could inhibit the corrosive attack of acid to mild steel, and the inhibition efficiency of TAB was better than that of TCP. Results of the scanning electron microscopy characterization on the steel surface after electrochemical tests showed that the hydrochloric acid aqueous solution system could cause serious pitting corrosion. After adding TAB and TCP, the number of pitting holes on the corroded surface was significantly reduced, and the pitting holes was less for TAB additive than those of TCP. The X-ray photoelectron spectroscopy test results confirmed the formation of BN and other compounds for TAB additive, and the generation of iron oxides, iron phosphide and phosphate for TCP additive, during tribological process. Combined with the results of tribological experiments, electrochemical tests and surface analysis, it could be found that TAB as an additive would form a strong adsorption film and a non-sacrificial friction film, dominated by borates, boron oxides and nitrides on the metal surface, which showed good corrosion inhibition and excellent extreme pressure and wear resistance properties at high temperature. As for TCP additive, a violent tribochemical reaction occurred on the steel surface, forming a dense friction film dominated by iron phosphate and iron oxide. Therefore, the extreme pressure and friction-reduction performance of TCP was fairly good, but its corrosion inhibition performance was poor, even aggravating the wear volume of frictional pairs. The synergistic effect between elements in additive was found in this study, which could help designing new types of multifunctional additives. The results could also provide some support and reference for the structural design and application of multifunctional additives with load capacity at high temperature and anti-corrosion performance.

     

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