ISSN   1004-0595

CN  62-1224/O4

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1种双配副摩擦试验机及其在多孔聚酰亚胺摩擦磨损测试方面的应用

A Double-Contact Friction Testing Machine and Its Application in Testing the Friction and Wear Properties of Porous Polyimide

  • 摘要: 在轴承中存在2类摩擦副,滚动体与内外沟道以及滚动体与保持架,尤其在采用聚合物保持架的轴承中,这2类摩擦副的性质完全不同,2类配副之间的相互影响不可忽略. 目前,市面上的标准摩擦试验机均采用单配副,并不能很好地模拟轴承内部的摩擦. 针对此问题,本文中研制了双配副摩擦试验机,并对该试验机进行了标定和校准. 采用该试验机研究了多孔含油聚酰亚胺(iPPI)轴承保持架材料的发黑过程,对比了单配副和双配副下iPPI材料的摩擦磨损特性. 结果表明,研制的双配副摩擦试验机能够较为真实地模拟保持架材料表面的磨损发黑现象,而单配副摩擦试验难以重现这种发黑现象. 采用能谱分析(EDS)和拉曼(Raman)光谱分析单配副和双配副下iPPI的磨损表面,发现iPPI表面的发黑物质为α-Fe2O3和Fe3O4. 研制的双配副摩擦试验机测试精度高、重复性好,是1种模拟轴承内部摩擦的有效工具.

     

    Abstract: There are two types of friction pairs in bearings, rolling elements and internal or external channels, rolling elements and retainer, especially in bearings using polymer retainer, the properties of these two types of friction pairs are completely different. The mutual influence cannot be ignored. Oil-impregnated porous polyimide (iPPI) is one of the polymers usually used as bearing retainers. At present, the standard friction testers on the market all use a single contact, which cannot simulate the friction in the bearing well. Aiming at this problem, a double-contact friction testing machine was developed, and the testing machine was calibrated. Calibration include both forward and reverse directions. After calibration, the repeatability accuracy of the friction force of the upper contact was ±0.025 N, and the repeatability of the friction force of the lower contact was ±0.05 N. The rotation speed of the testing machine was controlled by programming, and the Stribeck curve of the friction pair could be quickly measured. The Stribeck curves of metal-metal, metal-iPPI single pair and metal-iPPI-metal double pair were tested, and the results showed that the testing machine had good test accuracy. The blackening process of iPPI bearing retainer materials was studied by this test machine. The friction and wear characteristics of iPPI materials under single and double contacts were compared. The results showed that the developed double-contact friction tester could more realistically simulate the wear and blackening phenomenon on the surface of the iPPI retainer material, while the single-contact friction test was difficult to reproduce this blackening worn surface. The worn surfaces of iPPI under the single-contact and double-contact were analyzed by energy dispersive analysis (EDS) and Raman spectroscopy. It was found that the blackened substances on the surface of iPPI were α-Fe2O3 and Fe3O4. The blackening mechanism of the worn surface of the iPPI retainer in the bearing was that the friction between the steel ball and the steel ring, the steel ball and the iPPI retainer produced wear debris, and the wear debris was repeatedly sheared into tiny particles during the friction. The tiny particles penetrate into the iPPI material with the extrusion and recovery of the lubricating oil, which resulted in blackening of iPPI surface. Meanwhile, the blackening of iPPI worn surface indicated that the iPPI material had good embeddability. Tiny wear debris could be embedded inside the iPPI material from the micro pores, which was beneficial to the reduction of friction and wear and had a protective effect on the friction pair. The blackening on the surface of iPPI was also an "indicator" of the wear state of the steel friction pair. Therefore, the porous retainer material should not only ensure the storage of enough lubricating oil to lubricate the friction surface and reduce the blackening, but also had a good embeddability, in the case of poor lubrication, the wear debris could be embedded. This was the design principle for porous oil-impregnated retainer materials. From the results, the developed double-contact friction testing machine had high test accuracy and good repeatability and was an effective tool for studying the friction in bearings.

     

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