ISSN   1004-0595

CN  62-1224/O4

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三维碳毡支撑型聚酰胺纳米复合材料的摩擦学行为

Tribological Behavior of Three-Dimensional Carbon Felt-Supported Polyamide Nanocomposites

  • 摘要: 以碳毡(CF)为三维支撑材料,通过一步水热法将氧化石墨烯(GO)和石蜡(PW)负载到碳毡上制备CF/GO/PW三维润滑增强体,再通过原位聚合的方法制备聚酰胺/CF/GO/PW复合材料. 对CF/GO/PW三维润滑增强体的微观形貌和复合材料的结构等进行表征测试,研究了纯聚酰胺6 (MCPA6)及其复合材料的摩擦学性能和力学性能,以及GO与PW的比例对材料摩擦学性能的影响. 研究发现GO与PW的质量比为1:3时,复合材料的摩擦学性能达到最佳水平,与纯聚酰胺相比,复合材料的摩擦系数和比磨损率分别降低了87%和73%,这是碳毡与基体界面性能的改善和GO/PW与CF一块起到协同增强润滑的结果;复合材料的拉伸模量和弯曲模量分别提高37%和155%,表明CF/GO/PW三维润滑增强体对复合材料具有明显的增强作用.

     

    Abstract: Nanomaterials are widely used as interface reinforcing materials because of their unique structure, nano-size and excellent performances, which are always used to improve the interface bonding force. Graphene, as a two-dimensional nanomaterial, has excellent mechanical strength, thermal conductivity, significant self-lubricating property and high bearing capacity, which has great potential in improving the tribological properties of polymers, and have been extensively applied in aero-space, automobile manufacturing, building engineering and other fields due to their excellent mechanical properties. Graphene oxide (GO) is a derivative with many oxygen-containing groups on its surface. It is thus characteristic of excellent solubility in both aqueous and organic solvents (amphiphilic). So Graphene oxide (GO) shows infinite prospects of application in composite materials, nanomaterials and friction materials. However, due to high filling and poor dispersion, the mechanical properties of the composites may deteriorate. Therefore, the 3D supported graphene can be constructed by using the supporting material as the reinforcement framework which can not only overcome the problems of graphene agglomeration and filler dispersion in the matrix, but also improve the mechanical properties of the material. In order to improve the tribological and mechanical properties of monomer cast nylon 6 (MCPA6) composites, carbon felt (CF) was used as supporting materials, and graphene oxide (GO) and paraffin (PW) were used as fillers. We prepared the 3D lubrication reinforcement modified MCPA6 composites of CF/GO/PW. The mechanical and tribological properties of MCPA6 composites modified by corresponding 3D supported graphene lubrication reinforcers were investigated. The specific research contents and conclusions were as follows. In this paper, using CF as the 3D support material, the CF/GO/PW 3D lubricating reinforcement was prepared by one-step hydrothermal method to load GO and PW on the CF, and then MCPA6/CF/GO/PW composites were prepared by in-situ polymerization. After that, the microstructure of CF/GO/PW 3D lubrication reinforcement and the structure of the composites were characterized and tested. Moreover, the tribological and mechanical properties of pure MCPA6 and its composites were studied, and the effect of the ratio of GO to PW on the tribological properties of the composites was also studied. Surprisingly, it was found that the presence of a small quantity of GO in the MCPA6 composites could significantly enhance the tribological properties of the composites. The study found that when the mass ratio of GO to PW was 1:3, the tribological performance of the composites reached the best level. Compared with pure MCPA6, the friction coefficient and specific wear rate of the composites were reduced by 87% and 73%, respectively. This was due to the improvement of the interfacial properties between CF and matrix and the synergistic enhancement of lubrication by GO/PW and CF. The tensile modulus and flexural modulus of the composites were increased by 37%, 155%, respectively, indicating that CF/GO/PW 3D lubrication reinforcement can toughen and strengthen the composites. To sum up, in this work, MCPA6/CF/GO/PW composites were synthesized using in-situ polymerization. The discussion of the friction reduction and wear resistance of MCPA6 composites illustrated the synergistic effect. This work can be useful for the development of MCPA6 composites with outgoing tribological properties of GO and PW for various applications.

     

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